KTM Duke 200 2014 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: KTM Model: Duke 200 Year: 2014 Market Segment: Lightweight Naked Sportbike Codes Vin Decoder Base Year: 2014 Vin Decoder Manufacturer Code: KTM (WKG) 👋 Introduction Market Position Vehicle Class: Entry-level sport naked motorcycle Target Audience: New riders, urban commuters, performance-oriented learners Competitive Analysis Key Competitors: Yamaha MT-03, Kawasaki Z250, Honda CB300R (depending on market) Key Features Engine Type: Liquid-cooled, single-cylinder, four-stroke Suspension Brand: WP Suspension Braking System: High-quality ByBre (By Brembo) components Design Philosophy: Sharp, aggressive styling with a focus on agility and rider engagement 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Download Page Count Total Pages: 285 Typical Page Resolution: High (suitable for printing) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, component inspection, torque specifications Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, pressure regulator, diagnostic troubleshooting Cooling System: Radiator, fan, water pump, coolant flow, bleeding procedures Ignition System: ECU, ignition coils, spark plugs, timing Exhaust System: Catalytic converter, mufflers, lambda sensor (O2 sensor) Transmission: Clutch operation, gear shifting mechanism, lubrication Chassis Frame: Frame inspection, mounting points, subframe Suspension Front: WP upside-down fork service, oil change, seal replacement, spring preload adjustment (if applicable) Suspension Rear: WP monoshock absorber service, linkage lubrication, pre-load adjustment Brakes Front: Brake caliper service, pad replacement, disc inspection, hydraulic system bleeding, master cylinder Brakes Rear: Brake caliper service, pad replacement, disc inspection, hydraulic system bleeding, master cylinder Wheels Tires: Wheel bearing inspection, tire pressure, rim specifications Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting, wiring diagrams Instrumentation Controls: Dashboard, switches, levers, throttle cable adjustment Bodywork Trim: Fairings, seat, tank cover removal and installation Diagnostic Troubleshooting: Fault finding procedures, error codes (if applicable), component testing Procedures Included Scheduled Maintenance: Oil changes, filter replacements, chain adjustment, valve clearance checks Repair Procedures: Step-by-step instructions for component removal, installation, and repair Overhaul Rebuild: Detailed instructions for complete engine and component rebuilds Troubleshooting Guides: Systematic approaches to identify and resolve common problems Diagnostic Charts: Flowcharts and tables for diagnosing electrical and mechanical faults Wiring Diagrams: Complete electrical schematics for all systems Technical Depth Depth Level: Comprehensive (suitable for professional technicians and advanced DIY mechanics) Detail Level: Highly detailed, including diagrams, illustrations, and torque specifications 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable (depending on PDF creation) Print Quality Printability: High (designed for printing essential sections) Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: Likely variant of KTM's 199.5cc single-cylinder (e.g., LC4 variant, though simpler) Displacement: 199.5 cc Bore X Stroke: 63.5 mm x 62.4 mm Compression Ratio: 12.3:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approximately 25 PS (18.4 kW) at 9000 rpm Torque: Approximately 19 Nm at 7250 rpm Fuel System Fuel Delivery: Bosch electronic fuel injection (EFI) Fuel Type: Unleaded Petrol (Gasoline) Fuel Tank Capacity: 11 Liters (2.9 US gal) Engine Oil Oil Capacity With Filter: Approximately 1.1 Liters (1.16 US qt) Recommended Oil Viscosity: Motorex Power Synt 4T 15W-50 (or equivalent JASO MA / API SG specification) 🔧 Transmission Standard Transmission Type: 6-speed manual Optional Optional Gearbox: N/A Features Clutch Type: Wet multi-disc clutch (Mechanically operated) Final Drive: Chain Transmission Oil Transmission Oil Type: N/A (Lubricated by engine oil) 📐 Dimensions Exterior Length: Approximately 1970 mm Width: Approximately 800 mm (Handlebar width) Height: Approximately 1060 mm (seat height) Seat Height: Approximately 800 mm Ground Clearance: Approximately 170 mm Weights Dry Weight: Approximately 135 kg Curb Weight: Approximately 145 kg (fully fueled) Wheels Tires Front Tire Size: 110/70-17 Rear Tire Size: 150/60-17 Wheel Bolt Pattern: N/A (Spoked wheels with axle mounting) Dimensions Wheelbase: Approximately 1367 mm 🛡️ Safety Features Ratings ABS Availability: Optional (check specific model/market) Active Features Braking System Front: Single disc brake with ByBre four-piston radial caliper Braking System Rear: Single disc brake with ByBre single-piston caliper Suspension Type Front: WP 43mm Upside-Down (USD) fork Suspension Type Rear: WP Monoshock with linkage Passive Features Lighting Type: Halogen headlight, LED taillight Frame Construction: Steel Trellis Frame 💡 Technology Features Infotainment Display Type: Digital LCD Instrument Cluster Features Display: Speedometer, tachometer, gear indicator, fuel gauge, odometer, trip meters, clock, service reminder Driver Assistance Traction Control: N/A Ride Modes: N/A Connectivity Bluetooth: N/A Lighting Headlight Technology: Halogen Taillight Technology: LED 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months (whichever comes first) Oil Filter Replacement Interval: Concurrent with oil changes Air Filter Cleaning Interval: Every 5,000 km (cleaning), replacement as needed Spark Plug Replacement Interval: Every 10,000 - 15,000 km (refer to manual for exact type and gap) Valve Clearance Check Interval: Every 10,000 km Chain Lubrication Interval: Every 500 km or after riding in rain/wet conditions Chain Adjustment Interval: Every 1,000 km Fluid Specifications...
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