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Dodge Journey Complete Workshop Service Repair Manual 2015

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๐Ÿท๏ธ Basic Information Identification Make: Dodge Model: Journey Year: 2015 Product Type: Complete Workshop Service Repair Manual ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Mid-size Crossover SUV / Minivan (often referred to as a 'CUV') Key Selling Points: Versatile seating (available 7-seater), practicality, affordability, comfortable ride Competitive Analysis Competitors 2015: Toyota Sienna, Honda Odyssey, Kia Sedona, Chevrolet Traverse, Ford Explorer, Nissan Quest Key Features Flexible Seating: Available 5 or 7-passenger configurations with Stow 'n Goยฎ seating (on select trims) Cargo Space: Ample cargo capacity, especially with second and third rows folded Powertrain Options: Choice between fuel-efficient four-cylinder and powerful V6 engines ๐Ÿ“‹ Manual Details Coverage Areas Comprehensive Coverage: All mechanical, electrical, diagnostic, and maintenance procedures Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: 3.6L Pentastar V6, 2.4L Tigershark I4; Engine assembly, disassembly, cylinder head, block, crankshaft, camshaft, timing, lubrication, cooling, fuel, ignition, exhaust, emission controls, starting, charging Transmission Mechanical: 6-Speed Automatic (62TE); Overhaul, torque converter, valve body, internal components, fluid service Drivetrain: Front Wheel Drive (FWD), All Wheel Drive (AWD) options; Axles, driveshafts, CV joints, differentials, transfer case (AWD) Suspension Steering: Front independent suspension (MacPherson struts), Rear independent suspension (Multi-link); Springs, shocks, struts, control arms, ball joints, bushings, steering rack, power steering system, wheel alignment specifications Brakes: Front vented discs, Rear solid discs; ABS, EBD, Brake pedal, master cylinder, brake lines, calipers, pads, rotors, parking brake Electrical Body: Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, dashboard, power windows, locks, mirrors, seats, wipers, horns, power distribution, wiring diagrams Climate Control: HVAC system, A/C compressor, refrigerant, heater core, blower motor, climate control modules, actuators Safety Restraints: Airbag system, SRS modules, sensors, seatbelt pre-tensioners, occupant classification system Procedures Included Maintenance Procedures: Oil change, filter replacement, fluid checks and top-offs, tire rotation, brake pad inspection, spark plug replacement, belt inspection/replacement, battery testing Repair Procedures: Engine component replacement, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement, body panel repair, interior trim removal/installation Diagnostic Procedures: Troubleshooting guides, fault code interpretation (OBD-II), component testing, circuit diagnosis, flowcharts Technical Specifications: Torque specifications, clearances, measurements, fluid capacities, electrical resistance values, diagnostic parameters Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics and bodywork ๐Ÿ“Š Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Searchability: Fully searchable text content for quick information retrieval Image Quality: High-resolution diagrams, schematics, and photographs Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) โš™๏ธ Engine Specifications Primary Engine Engine 1: 2.4L Tigershark (KCA) Inline-4 Engine 1 Displacement: 2360 cc (2.36 Liters) Engine 1 Horsepower: 173 hp @ 6000 rpm Engine 1 Torque: 166 lb-ft @ 4400 rpm Engine 1 Fuel Type: Regular Unleaded Gasoline Engine 1 Compression Ratio: 10.1:1 Engine 1 Bore X Stroke: 88 mm x 97 mm Engine 1 Engine Code: KCA Optional Engine Engine 2: 3.6L Pentastar V6 Engine 2 Displacement: 3604 cc (3.6 Liters) Engine 2 Horsepower: 283 hp @ 6400 rpm Engine 2 Torque: 260 lb-ft @ 4400 rpm Engine 2 Fuel Type: Regular Unleaded Gasoline Engine 2 Compression Ratio: 10.2:1 Engine 2 Bore X Stroke: 96 mm x 83.3 mm Engine 2 Engine Code: PENTASTAR Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Tank Capacity: 20.5 US gallons (77.6 Liters) ๐Ÿ”ง Transmission Standard Transmission Type: 6-Speed Automatic (62TE) Transmission Fluid Spec: ATF+4 (Mopar) Transmission Fluid Capacity: Approx. 6.9 US quarts (6.5 Liters) for dry fill Optional Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) Features Transmission Features: AutoStickยฎ manual shifting capability ๐Ÿ“ Dimensions Exterior Length: 188.8 inches (4795 mm) Width: 72.5 inches (1841 mm) Height: 66.5 inches (1689 mm) Wheelbase: 113.8 inches (2890 mm) Ground Clearance: Approx. 7.2 inches (183 mm) Cargo Cargo Volume Behind 3Rd Row: Approx. 35.4 cubic feet (1002 Liters) Cargo Volume Behind 2Nd Row: Approx. 67.0 cubic feet (1897 Liters) Cargo Volume Behind 1St Row: Approx. 100.2 cubic feet (2837 Liters) Weights Curb Weight Min: Approx. 3880 lbs (1760 kg) for 2.4L FWD Curb Weight Max: Approx. 4440 lbs (2014 kg) for 3.6L AWD Towing Capacity: Up to 2,000 lbs (907 kg) when properly equipped (3.6L V6 engine required) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Overall Rating: 4 out of 5 stars (model year dependent, check specific reports) IIHS Rating: Good in most categories (check specific year/trim for TOP SAFETY PICK designation) Active Features Traction Control: Yes (TCS) Electronic Stability Control: Yes (ESC) Anti Lock Brakes: Yes (ABS) Electronic Brake Force Distribution: Yes (EBD) Brake Assist: Yes (BAS) Passive Features Airbags: Front airbags, Side curtain airbags (all rows), Front seat-mounted side airbags Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system Seatbelts: 3-point seatbelts with pretensioners and load limiters ๐Ÿ’ก Technology Features...
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Dodge Journey Complete Workshop Service Repair Manual 2015
๐Ÿท๏ธ Basic Information
Identification
Make:
Dodge
Model:
Journey
Year:
2015
Product Type:
Complete Workshop Service Repair Manual
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Mid-size Crossover SUV / Minivan (often referred to as a 'CUV')
Key Selling Points:
Versatile seating (available 7-seater), practicality, affordability, comfortable ride
Competitive Analysis
Competitors 2015:
Toyota Sienna, Honda Odyssey, Kia Sedona, Chevrolet Traverse, Ford Explorer, Nissan Quest
Key Features
Flexible Seating:
Available 5 or 7-passenger configurations with Stow 'n Goยฎ seating (on select trims)
Cargo Space:
Ample cargo capacity, especially with second and third rows folded
Powertrain Options:
Choice between fuel-efficient four-cylinder and powerful V6 engines
๐Ÿ“‹ Manual Details
Coverage Areas
Comprehensive Coverage:
All mechanical, electrical, diagnostic, and maintenance procedures
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
3.6L Pentastar V6, 2.4L Tigershark I4; Engine assembly, disassembly, cylinder head, block, crankshaft, camshaft, timing, lubrication, cooling, fuel, ignition, exhaust, emission controls, starting, charging
Transmission Mechanical:
6-Speed Automatic (62TE); Overhaul, torque converter, valve body, internal components, fluid service
Drivetrain:
Front Wheel Drive (FWD), All Wheel Drive (AWD) options; Axles, driveshafts, CV joints, differentials, transfer case (AWD)
Suspension Steering:
Front independent suspension (MacPherson struts), Rear independent suspension (Multi-link); Springs, shocks, struts, control arms, ball joints, bushings, steering rack, power steering system, wheel alignment specifications
Brakes:
Front vented discs, Rear solid discs; ABS, EBD, Brake pedal, master cylinder, brake lines, calipers, pads, rotors, parking brake
Electrical Body:
Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, dashboard, power windows, locks, mirrors, seats, wipers, horns, power distribution, wiring diagrams
Climate Control:
HVAC system, A/C compressor, refrigerant, heater core, blower motor, climate control modules, actuators
Safety Restraints:
Airbag system, SRS modules, sensors, seatbelt pre-tensioners, occupant classification system
Procedures Included
Maintenance Procedures:
Oil change, filter replacement, fluid checks and top-offs, tire rotation, brake pad inspection, spark plug replacement, belt inspection/replacement, battery testing
Repair Procedures:
Engine component replacement, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement, body panel repair, interior trim removal/installation
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation (OBD-II), component testing, circuit diagnosis, flowcharts
Technical Specifications:
Torque specifications, clearances, measurements, fluid capacities, electrical resistance values, diagnostic parameters
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics and bodywork
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Searchability:
Fully searchable text content for quick information retrieval
Image Quality:
High-resolution diagrams, schematics, and photographs
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine 1:
2.4L Tigershark (KCA) Inline-4
Engine 1 Displacement:
2360 cc (2.36 Liters)
Engine 1 Horsepower:
173 hp @ 6000 rpm
Engine 1 Torque:
166 lb-ft @ 4400 rpm
Engine 1 Fuel Type:
Regular Unleaded Gasoline
Engine 1 Compression Ratio:
10.1:1
Engine 1 Bore X Stroke:
88 mm x 97 mm
Engine 1 Engine Code:
KCA
Optional Engine
Engine 2:
3.6L Pentastar V6
Engine 2 Displacement:
3604 cc (3.6 Liters)
Engine 2 Horsepower:
283 hp @ 6400 rpm
Engine 2 Torque:
260 lb-ft @ 4400 rpm
Engine 2 Fuel Type:
Regular Unleaded Gasoline
Engine 2 Compression Ratio:
10.2:1
Engine 2 Bore X Stroke:
96 mm x 83.3 mm
Engine 2 Engine Code:
PENTASTAR
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Tank Capacity:
20.5 US gallons (77.6 Liters)
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-Speed Automatic (62TE)
Transmission Fluid Spec:
ATF+4 (Mopar)
Transmission Fluid Capacity:
Approx. 6.9 US quarts (6.5 Liters) for dry fill
Optional
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Features
Transmission Features:
AutoStickยฎ manual shifting capability
๐Ÿ“ Dimensions
Exterior
Length:
188.8 inches (4795 mm)
Width:
72.5 inches (1841 mm)
Height:
66.5 inches (1689 mm)
Wheelbase:
113.8 inches (2890 mm)
Ground Clearance:
Approx. 7.2 inches (183 mm)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 35.4 cubic feet (1002 Liters)
Cargo Volume Behind 2Nd Row:
Approx. 67.0 cubic feet (1897 Liters)
Cargo Volume Behind 1St Row:
Approx. 100.2 cubic feet (2837 Liters)
Weights
Curb Weight Min:
Approx. 3880 lbs (1760 kg) for 2.4L FWD
Curb Weight Max:
Approx. 4440 lbs (2014 kg) for 3.6L AWD
Towing Capacity:
Up to 2,000 lbs (907 kg) when properly equipped (3.6L V6 engine required)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (model year dependent, check specific reports)
IIHS Rating:
Good in most categories (check specific year/trim for TOP SAFETY PICK designation)
Active Features
Traction Control:
Yes (TCS)
Electronic Stability Control:
Yes (ESC)
Anti Lock Brakes:
Yes (ABS)
Electronic Brake Force Distribution:
Yes (EBD)
Brake Assist:
Yes (BAS)
Passive Features
Airbags:
Front airbags, Side curtain airbags (all rows), Front seat-mounted side airbags
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
Seatbelts:
3-point seatbelts with pretensioners and load limiters
๐Ÿ’ก Technology Features
Infotainment
Infotainment System Available:
Uconnectยฎ system with touchscreens (e.g., 8.4-inch)
Infotainment Features:
AM/FM radio, CD/DVD player, MP3 capability, SiriusXM Satellite Radio, USB/Auxiliary input
Driver Assistance
Available Driver Assistance:
Backup camera, ParkViewยฎ Rear Back Up Camera, ParkSenseยฎ Rear Park Assist System
Connectivity
Connectivity Options:
Bluetoothยฎ streaming audio and hands-free calling, available navigation system, available Wi-Fi hotspot.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles (16,000 km) or 12 months (using synthetic oil), whichever comes first. Severe service may require shorter intervals.
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 20,000 miles (32,000 km).
Spark Plug Replacement 2.4L:
Replace every 100,000 miles (160,000 km) (GDI specific plugs)
Spark Plug Replacement 3.6L:
Replace every 100,000 miles (160,000 km) (Iridium plugs)
Transmission Fluid Change Interval:
Every 60,000 miles (96,000 km) or as indicated by the transmission oil change indicator.
Coolant Replacement:
Initial change at 100,000 miles (160,000 km) or 5 years, then every 60,000 miles (96,000 km) or 5 years.
Fluid Specifications
Engine Oil Type 2.4L:
SAE 0W-20 Synthetic (MS-6395)
Engine Oil Type 3.6L:
SAE 0W-20 Synthetic (MS-6395)
Coolant Type:
OAT (Organic Additive Technology) HOAT, Mopar ANTIFREEZE/COOLANT (MS-9769) or equivalent purple coolant
Known Issues
Common Complaints Powertrain:
Transmission shift issues (especially 62TE), potential for intake manifold leaks on Pentastar V6, oil leaks (valve cover gaskets).
Common Complaints Suspension Steering:
Worn suspension components (struts, ball joints), power steering fluid leaks.
Common Complaints Electrical:
HVAC blower motor failures, power window motor failures, CAN bus communication errors.
Common Complaints Body Interior:
Rattles and squeaks, wear on interior trim, issues with Stow 'n Go seat mechanisms.
๐Ÿ“š Vehicle History
Brand Heritage
Dodge Heritage:
Dodge, a division of Chrysler (now Stellantis), has a long history of producing durable and powerful vehicles, often with a focus on performance and utility.
Model Evolution
First Generation Start:
2009
Major Refresh 2011:
Significant interior and exterior redesign, introduction of Pentastar V6 engine.
Mid-Cycle Updates 2015:
Introduction of the 2.4L Tigershark engine, minor feature upgrades.
Production
Production Plant:
Belvidere Assembly Plant, Belvidere, Illinois, USA
Production Years Generation:
2009-2020
๐Ÿ† Awards & Recognition
Recognitions
Parent Company Awards:
Stellantis (formerly Fiat Chrysler Automobiles) and its brands, including Dodge, have historically received various industry accolades for design, safety, and value.
Ratings
Consumer Reports Ratings:
Variable depending on model year and specific components. Often cited for practicality but with mixed reliability scores in certain areas.
Certifications
Certification Standards:
Adheres to all relevant SAE, ISO, and automotive industry standards for repair and maintenance procedures.
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