Chevrolet Chevy Spark Complete Workshop Service Repair Manual 2016
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🏷️ Basic Information Identification Make: Chevrolet Model: Chevy Spark Year: 2016 Codes Vehicle Platform: GM Gamma II platform 👋 Introduction Market Position Segment: Subcompact Hatchback Competitive Analysis Key Competitors: Kia Rio, Hyundai Accent, Mitsubishi Mirage, Ford Fiesta, Toyota Yaris Key Features Target Audience: Urban commuters, first-time car buyers, budget-conscious consumers Value Proposition: Affordable pricing, excellent fuel economy, maneuverability, surprisingly spacious interior for its size, and a good list of available features for the segment. 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service and Repair Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, emissions control, cooling system, lubrication system Transmission: Manual and Automatic Transmission (including clutch, torque converter, gear selector, internal components, hydraulic control systems) Chassis: Suspension (front and rear), steering system (power steering, steering column), braking system (ABS, EBD, brake components, hydraulic lines), wheels and tires Electrical System: Battery, starting system, charging system, lighting (headlights, taillights, interior), instruments and controls, wipers and washers, power windows and locks, horn, trailer towing wiring Body And Frame: Body structure, exterior panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, seat belts, glass and mirrors, noise insulation HVAC System: Heating, Ventilation, and Air Conditioning (compressor, evaporator, condenser, refrigerant, blower motor, controls) Infotainment And Electronics: Audio system, navigation (if equipped), Bluetooth connectivity, driver information center, Body Control Module (BCM) Procedures Included Maintenance: Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, brake fluid flush, coolant flush, tire rotation, lubrication points Troubleshooting: Diagnostic fault codes (DTCs), common symptoms and causes, diagnostic procedures for all systems, wiring diagrams, component testing Repair: Engine overhaul, transmission rebuild, brake caliper replacement, shock absorber/strut replacement, power steering pump replacement, headlamp bulb replacement, starter motor replacement, alternator replacement, fuel pump replacement Adjustment And Calibration: Wheel alignment, brake adjustment, parking brake adjustment, throttle position sensor calibration Component Replacement: Detailed steps for removing, installing, and replacing all major and minor components Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and wiring schematics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-resolution, printable pages for workshop use Binding Type Binding: N/A (Downloadable Digital Format) Paper Type Paper Quality: N/A (Digital Format) Searchability Text Search: Fully searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder DOHC Engine Code: LUV Displacement: 1.4 Liters (1398 cc) Performance Horsepower: 98 hp @ 6200 RPM Torque: 94 lb-ft @ 4400 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane Unleaded Gasoline Other Specs Bore X Stroke: 73.4 mm x 82.6 mm Compression Ratio: 10.5:1 Valve Train: Dual Overhead Camshafts (DOHC), 16 Valves 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Optional Transmission Type Opt: 6-Speed Automatic (with manual shift mode) Features Automatic Features: Active Select Shift, Hill Start Assist (on some models) Fluid Specifications Manual Transmission Fluid: Dexron VI Automatic Transmission Fluid (ATF) or equivalent (refer to specific manual section for exact GM part number) Automatic Transmission Fluid: Dexron VI Automatic Transmission Fluid (ATF) or equivalent (refer to specific manual section for exact GM part number) 📐 Dimensions Exterior Length: 144.7 inches (3675 mm) Width: 64.8 inches (1646 mm) Height: 59.1 inches (1501 mm) Wheelbase: 93.0 inches (2362 mm) Cargo Cargo Volume Rear Seats Up: 17.2 cubic feet Cargo Volume Rear Seats Down: 34.5 cubic feet Weights Curb Weight Min: 2304 lbs (1045 kg) (Manual Transmission) Curb Weight Max: 2431 lbs (1103 kg) (Automatic Transmission) 🛡️ Safety Features Ratings NHTSA Overall Rating 2016: 4 out of 5 stars (General Motors rating, specific tests may vary) Active Features ABS: Yes, standard Traction Control: Yes, standard Electronic Stability Control: Yes, standard Passive Features Airbags: Driver and front passenger airbags, side-curtain airbags, front side-impact airbags (standard) Seat Belts: 3-point front and rear seat belts with pretensioners Other Features Rearview Camera: Available on certain trims 💡 Technology Features Infotainment Infotainment System: Chevrolet MyLink infotainment system with 7-inch diagonal color touchscreen Smartphone Integration: Apple CarPlay and Android Auto compatibility available on higher trims Driver Assistance Available Features: Rear Park Assist, Forward Collision Alert (on some trims) Connectivity Bluetooth: Standard for hands-free calling and audio streaming Usb Ports: Available Instrumentation Driver Display: Digital driver information center with trip computer, fuel economy, and vehicle warnings. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil). Air Filter Replacement: Every 30,000 miles (48,000 km) or 24 months. Cabin Air Filter Replacement: Every 20,000 miles (32,000 km) or 12 months. Spark Plug Replacement: Every 100,000 miles (160,000 km). Brake Fluid Flush: Every 2 years or 45,000 miles (72,000 km). Coolant Flush: First flush...
Kia Rio, Hyundai Accent, Mitsubishi Mirage, Ford Fiesta, Toyota Yaris
Key Features
Target Audience:
Urban commuters, first-time car buyers, budget-conscious consumers
Value Proposition:
Affordable pricing, excellent fuel economy, maneuverability, surprisingly spacious interior for its size, and a good list of available features for the segment.
Manual and Automatic Transmission (including clutch, torque converter, gear selector, internal components, hydraulic control systems)
Chassis:
Suspension (front and rear), steering system (power steering, steering column), braking system (ABS, EBD, brake components, hydraulic lines), wheels and tires
Electrical System:
Battery, starting system, charging system, lighting (headlights, taillights, interior), instruments and controls, wipers and washers, power windows and locks, horn, trailer towing wiring
Body And Frame:
Body structure, exterior panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, seat belts, glass and mirrors, noise insulation
HVAC System:
Heating, Ventilation, and Air Conditioning (compressor, evaporator, condenser, refrigerant, blower motor, controls)
Infotainment And Electronics:
Audio system, navigation (if equipped), Bluetooth connectivity, driver information center, Body Control Module (BCM)
Procedures Included
Maintenance:
Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, brake fluid flush, coolant flush, tire rotation, lubrication points
Troubleshooting:
Diagnostic fault codes (DTCs), common symptoms and causes, diagnostic procedures for all systems, wiring diagrams, component testing
Detailed steps for removing, installing, and replacing all major and minor components
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and wiring schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, printable pages for workshop use
Binding Type
Binding:
N/A (Downloadable Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Searchability
Text Search:
Fully searchable text for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder DOHC
Engine Code:
LUV
Displacement:
1.4 Liters (1398 cc)
Performance
Horsepower:
98 hp @ 6200 RPM
Torque:
94 lb-ft @ 4400 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Other Specs
Bore X Stroke:
73.4 mm x 82.6 mm
Compression Ratio:
10.5:1
Valve Train:
Dual Overhead Camshafts (DOHC), 16 Valves
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual
Optional
Transmission Type Opt:
6-Speed Automatic (with manual shift mode)
Features
Automatic Features:
Active Select Shift, Hill Start Assist (on some models)
Fluid Specifications
Manual Transmission Fluid:
Dexron VI Automatic Transmission Fluid (ATF) or equivalent (refer to specific manual section for exact GM part number)
Automatic Transmission Fluid:
Dexron VI Automatic Transmission Fluid (ATF) or equivalent (refer to specific manual section for exact GM part number)
📐 Dimensions
Exterior
Length:
144.7 inches (3675 mm)
Width:
64.8 inches (1646 mm)
Height:
59.1 inches (1501 mm)
Wheelbase:
93.0 inches (2362 mm)
Cargo
Cargo Volume Rear Seats Up:
17.2 cubic feet
Cargo Volume Rear Seats Down:
34.5 cubic feet
Weights
Curb Weight Min:
2304 lbs (1045 kg) (Manual Transmission)
Curb Weight Max:
2431 lbs (1103 kg) (Automatic Transmission)
🛡️ Safety Features
Ratings
NHTSA Overall Rating 2016:
4 out of 5 stars (General Motors rating, specific tests may vary)
Active Features
ABS:
Yes, standard
Traction Control:
Yes, standard
Electronic Stability Control:
Yes, standard
Passive Features
Airbags:
Driver and front passenger airbags, side-curtain airbags, front side-impact airbags (standard)
Seat Belts:
3-point front and rear seat belts with pretensioners
Other Features
Rearview Camera:
Available on certain trims
💡 Technology Features
Infotainment
Infotainment System:
Chevrolet MyLink infotainment system with 7-inch diagonal color touchscreen
Smartphone Integration:
Apple CarPlay and Android Auto compatibility available on higher trims
Driver Assistance
Available Features:
Rear Park Assist, Forward Collision Alert (on some trims)
Connectivity
Bluetooth:
Standard for hands-free calling and audio streaming
Usb Ports:
Available
Instrumentation
Driver Display:
Digital driver information center with trip computer, fuel economy, and vehicle warnings.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or 24 months.
Cabin Air Filter Replacement:
Every 20,000 miles (32,000 km) or 12 months.
Spark Plug Replacement:
Every 100,000 miles (160,000 km).
Brake Fluid Flush:
Every 2 years or 45,000 miles (72,000 km).
Coolant Flush:
First flush at 105,000 miles (168,000 km), then every 45,000 miles (72,000 km) or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic (GM dexos1™ Gen 2 or equivalent)
Engine Oil Capacity:
Approx. 4.1 quarts (3.9 liters) with filter change
Coolant Type:
GM P/N 12378515 (Orange) or equivalent Dex-Cool compatible coolant
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Occasional reports of minor electrical gremlins, CVT issues (though 2016 has a 6-speed auto), and potential for premature wear on certain suspension components due to its economy-focused design. Some owners report cabin noise at highway speeds.
Parts Reference
Oil Filter Part Number Example:
ACDelco PF2232 (verify with vehicle VIN)
Air Filter Part Number Example:
ACDelco A3265C (verify with vehicle VIN)
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Chevrolet, a division of General Motors, has a long history of producing a wide range of vehicles, from trucks to sports cars, known for value and accessibility.
Model Evolution
First Generation Spark:
The Spark was initially developed by GM Daewoo and launched globally in various forms before being introduced to the North American market as a Chevrolet.
Second Generation Introduction:
The 2016 model year marked the introduction of the second generation Chevrolet Spark in North America, featuring a significant redesign.
Production
Manufacturing Location:
South Korea (GM Korea facility)
🏆 Awards & Recognition
Recognitions
Safety Recognition:
Often cited by IIHS (Insurance Institute for Highway Safety) for good crash test performance within its segment, although specific accolades may vary year to year.
Ratings
Kbb Value For Money:
Generally recognized for strong value and affordability by automotive review sites like Kelley Blue Book.
Certifications
Emissions Certification:
Meets EPA and CARB emissions standards for the model year.