Chrysler 200 Complete Workshop Service Repair Manual 2016
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🏷️ Basic Information Identification Make: Chrysler Model: 200 Year: 2016 Body Style: Mid-size Sedan Codes Chassis Code: UF 👋 Introduction Market Position Market Segment: Mid-size Sedan Target Audience: Owners, DIY Mechanics, Professional Auto Technicians Competitive Analysis Competitors: Honda Accord, Toyota Camry, Ford Fusion, Chevrolet Malibu, Nissan Altima Key Features Design Language: Fluidic Sculpture 2.0 design language, a more premium and sculpted appearance compared to its predecessor. Platform: Based on Fiat Chrysler Automobiles' (FCA) Compact U.S. Wide platform, shared with the Dodge Dart and Jeep Cherokee (KL). 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service & Repair Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: All Engine Overhaul and Reassembly, Engine Mechanical, Engine Electrical, Fuel System, Ignition System, Emission Control, Cooling System, Lubrication System Transmission: Automatic Transmission (948TE) Overhaul and Reassembly, Torque Converter, Valve Body, Gear Selector, Transmission Control Module (TCM) Drivetrain: Front Wheel Drive (FWD) Axles, Driveshafts, CV Joints, Wheel Bearings Suspension: Front Suspension (MacPherson Strut), Rear Suspension (Independent Multi-link), Springs, Shock Absorbers, Control Arms, Bushings, Wheel Alignment Specifications Steering: Electric Power Steering (EPS) System, Steering Column, Steering Rack, Power Steering Pump (if applicable), Tie Rods Brakes: Front and Rear Disc Brakes, ABS, Traction Control System (TCS), Electronic Stability Control (ESC), Brake Booster, Master Cylinder, Brake Lines, Parking Brake System Electrical: Battery, Charging System (Alternator), Starting System (Starter Motor), Lighting System (Headlights, Taillights, Interior Lights), Fuses and Relays, Wiring Diagrams for all Circuits, Body Control Module (BCM), Powertrain Control Module (PCM) Body: Exterior Body Panels, Doors, Hood, Trunk Lid, Bumpers, Glass, Body Repair Procedures, Chassis, Frame Interior: Seats, Dashboard, Center Console, Trim Panels, Airbags, Seatbelts, HVAC Controls, Audio System, Navigation System HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System, Compressor, Condenser, Evaporator, Blower Motor, Climate Control Module, Refrigerant Charging Driver Assistance: Adaptive Cruise Control (ACC), Blind Spot Monitoring (BSM), Rear Cross Path Detection (RCPD), Forward Collision Warning (FCW), ParkSense Parking Assist System Procedures Included Maintenance: Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks and Top-offs, Tire Rotation, Brake Pad Replacement, Belt Inspection/Replacement Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics, Component Testing Procedures Repair: Engine Repair (Timing Belt/Chain, Pistons, Valves), Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Electrical Component Repair/Replacement, Body Panel Repair/Replacement Overhaul: Complete Engine Overhaul, Transmission Overhaul, Major Component Reassembly Special Tools: Identification of Required Chrysler Special Tools and Procedures for their Use Technical Depth Depth: Comprehensive - from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-Resolution, Printable Pages, Bookmarked Sections Binding Type Binding Type: Not Applicable (Downloadable Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: Tigershark 2.4L MultiAir2 Displacement: 2360 cc (2.4 Liters) Engine Layout: Inline 4-cylinder Valve Train: DOHC, 16 Valves, Fiat MultiAir2 Technology Performance Horsepower: 184 hp @ 6250 rpm Torque: 175 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI), MultiAir2 Variable Valve Actuation Fuel Type: Unleaded Regular Gasoline Engine Components Oil Type Recommendation: SAE 0W-20 Synthetic (API SN, ILSAC GF-5 or newer) Oil Capacity With Filter: 5.0 Quarts (4.7 Liters) Spark Plug Part Number Example: NGK ILKAR7C9G (Refer to manual for exact fitment) Coolant Type Recommendation: Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, Blue (MS-12106) Coolant Capacity: 7.9 Quarts (7.5 Liters) 🔧 Transmission Standard Transmission Type: 948TE 9-Speed Automatic Transmission Optional Optional Transmission: None for 2016 Model Year Features Transmission Control: Electronic Control Module (TCM) with driver-selectable modes (e.g., Sport Mode) Fluid Specifications Transmission Fluid Type: ATF+4 (MS-9602) or equivalent (Refer to manual for specific Chrysler Fluid) Fluid Capacity Transmission Fluid Capacity: Approximately 9.5 Quarts (9.0 Liters) - Dry Fill. Refer to manual for exact fill procedure and quantity. 📐 Dimensions Exterior Length: 191.7 inches (4869 mm) Width: 73.0 inches (1854 mm) Height: 58.4 inches (1483 mm) Wheelbase: 107.4 inches (2728 mm) Interior Front Headroom: 38.6 inches (980 mm) Rear Headroom: 37.4 inches (950 mm) Front Legroom: 42.2 inches (1072 mm) Rear Legroom: 36.2 inches (919 mm) Cargo Trunk Capacity: 16.0 cubic feet (453 liters) Weights Curb Weight: Approximately 3400 - 3600 lbs (1542 - 1633 kg) depending on trim and options Wheels Tires Standard Wheel Size: 17-inch Alloy Optional Wheel Size: 18-inch or 19-inch Alloy Standard Tire Size: 215/55R17 Optional Tire Size: 235/45R18 or 235/40R19 Bolt Pattern: 5x110 mm 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (for most configurations) IIHS Top Safety Pick: Yes (for models equipped with specific optional safety features) Active Features Active Safety Systems: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), Brake Assist, Electric Power Steering Passive Features Airbags: Front Airbags, Side Curtain Airbags, Front Seat...
Owners, DIY Mechanics, Professional Auto Technicians
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Ford Fusion, Chevrolet Malibu, Nissan Altima
Key Features
Design Language:
Fluidic Sculpture 2.0 design language, a more premium and sculpted appearance compared to its predecessor.
Platform:
Based on Fiat Chrysler Automobiles' (FCA) Compact U.S. Wide platform, shared with the Dodge Dart and Jeep Cherokee (KL).
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service & Repair
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
All Engine Overhaul and Reassembly, Engine Mechanical, Engine Electrical, Fuel System, Ignition System, Emission Control, Cooling System, Lubrication System
Transmission:
Automatic Transmission (948TE) Overhaul and Reassembly, Torque Converter, Valve Body, Gear Selector, Transmission Control Module (TCM)
Drivetrain:
Front Wheel Drive (FWD) Axles, Driveshafts, CV Joints, Wheel Bearings
Suspension:
Front Suspension (MacPherson Strut), Rear Suspension (Independent Multi-link), Springs, Shock Absorbers, Control Arms, Bushings, Wheel Alignment Specifications
Steering:
Electric Power Steering (EPS) System, Steering Column, Steering Rack, Power Steering Pump (if applicable), Tie Rods
Brakes:
Front and Rear Disc Brakes, ABS, Traction Control System (TCS), Electronic Stability Control (ESC), Brake Booster, Master Cylinder, Brake Lines, Parking Brake System
Electrical:
Battery, Charging System (Alternator), Starting System (Starter Motor), Lighting System (Headlights, Taillights, Interior Lights), Fuses and Relays, Wiring Diagrams for all Circuits, Body Control Module (BCM), Powertrain Control Module (PCM)
Body:
Exterior Body Panels, Doors, Hood, Trunk Lid, Bumpers, Glass, Body Repair Procedures, Chassis, Frame
Interior:
Seats, Dashboard, Center Console, Trim Panels, Airbags, Seatbelts, HVAC Controls, Audio System, Navigation System
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System, Compressor, Condenser, Evaporator, Blower Motor, Climate Control Module, Refrigerant Charging
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, Blue (MS-12106)
Coolant Capacity:
7.9 Quarts (7.5 Liters)
🔧 Transmission
Standard
Transmission Type:
948TE 9-Speed Automatic Transmission
Optional
Optional Transmission:
None for 2016 Model Year
Features
Transmission Control:
Electronic Control Module (TCM) with driver-selectable modes (e.g., Sport Mode)
Fluid Specifications
Transmission Fluid Type:
ATF+4 (MS-9602) or equivalent (Refer to manual for specific Chrysler Fluid)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 9.5 Quarts (9.0 Liters) - Dry Fill. Refer to manual for exact fill procedure and quantity.
📐 Dimensions
Exterior
Length:
191.7 inches (4869 mm)
Width:
73.0 inches (1854 mm)
Height:
58.4 inches (1483 mm)
Wheelbase:
107.4 inches (2728 mm)
Interior
Front Headroom:
38.6 inches (980 mm)
Rear Headroom:
37.4 inches (950 mm)
Front Legroom:
42.2 inches (1072 mm)
Rear Legroom:
36.2 inches (919 mm)
Cargo
Trunk Capacity:
16.0 cubic feet (453 liters)
Weights
Curb Weight:
Approximately 3400 - 3600 lbs (1542 - 1633 kg) depending on trim and options
Wheels Tires
Standard Wheel Size:
17-inch Alloy
Optional Wheel Size:
18-inch or 19-inch Alloy
Standard Tire Size:
215/55R17
Optional Tire Size:
235/45R18 or 235/40R19
Bolt Pattern:
5x110 mm
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for most configurations)
IIHS Top Safety Pick:
Yes (for models equipped with specific optional safety features)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), Brake Assist, Electric Power Steering
Passive Features
Airbags:
Front Airbags, Side Curtain Airbags, Front Seat Side Airbags, Driver's Knee Airbag
Seatbelts:
3-point Seatbelts with Pretensioners and Load Limiters, LATCH Child Seat Anchors
Driver Assistance Options
Optional Adas:
Adaptive Cruise Control (ACC), Forward Collision Warning (FCW), Blind Spot Monitoring (BSM), Rear Cross Path Detection (RCPD), ParkSense Front and Rear Park Assist
💡 Technology Features
Infotainment
Infotainment System:
Uconnect 8.4N AM/FM/SiriusXM/Navigation/SXM-Traffic with 8.4-inch touchscreen display.
Connectivity:
Bluetooth, USB Ports, Auxiliary Input, SiriusXM Satellite Radio, Integrated Voice Command, Apple CarPlay and Android Auto compatibility (late availability or software update dependent on trim and specific build).
Driver Assistance
Driver Assistance Suite:
Available Adaptive Cruise Control (ACC), Lane Departure Warning/Lane Keep Assist, Blind Spot Monitoring, Forward Collision Warning.
Convenience Features
Keyless Entry:
Keyless Enter-N-Go with Push Button Start
Lighting:
Available Bi-function Halogen Projector Headlamps, LED Daytime Running Lamps, LED Taillamps.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 1 year (whichever comes first) using synthetic oil.
Tire Rotation Interval:
Every 10,000 miles
Engine Air Filter Replacement:
Inspect every 30,000 miles, replace as needed. Recommended replacement at 60,000 miles.
Cabin Air Filter Replacement:
Inspect every 20,000 miles, replace as needed. Recommended replacement at 40,000 miles.
Transmission Fluid Service:
Typically sealed for life, but inspect for leaks. Fluid change recommended by some sources around 100,000 miles or if experiencing issues. Refer to manual for specific guidance.
Spark Plug Replacement:
100,000 miles (for original equipment Iridium spark plugs)
Fluid Specifications
Power Steering Fluid:
Refer to manual; typically Electric Power Steering (EPS) which does not have fluid.
Known Issues
Common Complaints 2016:
Some owners have reported issues with the 9-speed automatic transmission (hesitation, rough shifting), potential electrical gremlins (e.g., Uconnect system issues), and some concerns about the reliability of the MultiAir system over the long term. Brake wear and suspension component noise can also be reported.
Recommended Maintenance
Brake Fluid Change Interval:
Every 3 years or 100,000 miles (refer to manual).
📚 Vehicle History
Brand Heritage
Brand Legacy:
Chrysler, an iconic American automotive brand with a long history of innovation and style.
Model Evolution
Previous Generation:
The Chrysler 200 replaced the Sebring in 2011 as a significantly redesigned model.
Second Generation Launch:
The 2015 model year introduced a complete redesign of the Chrysler 200, adopting the new 'Fluidic Sculpture 2.0' design language and a new platform. The 2016 model represents the second year of this generation.
Production
Manufacturing Plant:
Sterling Heights Assembly Plant, Sterling Heights, Michigan, USA
Production Years:
2011-2017
🏆 Awards & Recognition
Recognitions
Safety Award:
Awarded a 5-Star Overall Safety Rating by the National Highway Traffic Safety Administration (NHTSA) in many configurations.
IIHS Award:
Achieved 'Good' ratings in IIHS crashworthiness tests, contributing to its Top Safety Pick status when equipped with optional front crash prevention.