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2016 Yamaha Grizzly 700 Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2016 Product Type: Repair Manual / Factory Service Manual Codes Model Code: Likely specific internal Yamaha codes for the 2016 Grizzly 700 (e.g., YFM700FPH) 👋 Introduction Market Position Segment: Premium sport-utility all-terrain vehicle (ATV). Competitive Analysis Key Competitors: Honda Foreman/Rubicon, Polaris Sportsman, Can-Am Outlander, Kawasaki Brute Force. Key Features Power Steering: Electric Power Steering (EPS) for reduced steering effort and improved comfort. Transmission: Yamaha's exclusive Ultramatic automatic transmission with engine braking. Engine Type: Fuel-injected, liquid-cooled, SOHC, 4-stroke engine. Drivetrain: On-Command 2WD/4WD with differential lock. Suspension: Independent front and rear suspension for superior comfort and terrain handling. 📋 Manual Details Coverage Areas Primary Coverage: Complete maintenance, service, and repair procedures for the 2016 Yamaha Grizzly 700 ATV. Page Count Estimated Page Count: Approximately 600-800 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine System: Detailed coverage of the 686cc liquid-cooled SOHC engine, including disassembly, inspection, assembly, timing, valve adjustments, and component diagnostics. Fuel System: In-depth coverage of the fuel injection system (EFI), throttle body, fuel pump, injectors, fuel lines, and emissions control systems. Transmission System: Comprehensive information on the Ultramatic automatic transmission, including belt drive, CVT operation, gear shifting mechanisms, lubrication, and troubleshooting. Drivetrain System: Detailed procedures for servicing the Constant Velocity (CV) joints, driveshafts, front and rear differentials, final drive, and hub assemblies. Suspension System: Front and rear suspension systems, including independent double-wishbone, shock absorbers, springs, bushings, and alignment specifications. Braking System: Hydraulic disc brake systems, including master cylinders, calipers, brake lines, fluid specifications, bleeding procedures, and pad replacement. Electrical System: Comprehensive electrical schematics, ignition system, starting system, charging system (stator, regulator/rectifier), lighting, battery, and accessory wiring. Cooling System: Radiator, fan, coolant, hoses, thermostat, and cooling system pressure testing procedures. Steering System: Handlebar assembly, steering shaft, tie rods, and EPS (Electric Power Steering) system diagnostics and adjustments. Frame And Bodywork: Frame construction, body panel removal/installation, seat, fenders, racks, and storage compartment servicing. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, lubrication points, and chain/belt adjustments. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon issues, including symptom-based troubleshooting guides. Disassembly And Assembly: Step-by-step instructions for dismantling and reassembling all major vehicle components and sub-assemblies. Rebuild Procedures: Detailed guidance for rebuilding major components such as the engine, transmission, and differential units. Adjustments: Precise instructions for making all necessary adjustments, including valve clearance, throttle cable, brake levers, and EPS settings. Inspection And Testing: Procedures for inspecting wear, damage, and proper function of all vehicle parts, along with testing electrical circuits and component performance. Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to complete engine and transmission rebuilds, suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Print Readability: High-resolution graphics and text, optimized for clear viewing on screen and for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2 : 1 Fuel Induction: Mikuni 44mm throttle body, EFI Ignition: TCI (Transistor Controlled Ignition) Starting System: Electric Performance Estimated Horsepower: Approximately 46-49 HP (manufacturer data may vary) Estimated Torque: Approximately 42-44 lb-ft (manufacturer data may vary) Fuel System Fuel Type: Unleaded gasoline (87 octane minimum recommended) Fuel Tank Capacity: 4.76 US gallons (18 Liters) 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic V-belt automatic transmission with engine braking Drive System: Yamaha On-Command 2WD/4WD with 2-/4-wheel shaft drive and lockable front differential Features Cv Joints: Heavy-duty, sealed CV joints and boots for durability Engine Braking: True engine braking in all phases of operation for controlled descents. 📐 Dimensions Exterior Length: 80.3 inches (2040 mm) Width: 45.5 inches (1155 mm) Height: 49.2 inches (1250 mm) Wheelbase: 50.0 inches (1270 mm) Weights Wet Weight: 623 lbs (283 kg) (with all necessary operating fluids and a full tank of fuel) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 198 lbs (90 kg) Dimensions Ground Clearance: 11.4 inches (290 mm) 🛡️ Safety Features Ratings Atv Safety Classification: Designed for experienced riders. Always wear a helmet and appropriate protective gear. Active Features Engine Braking: Provides effective deceleration on downhill slopes. Eps System: Helps maintain control by reducing steering kickback. Passive Features Braking System: Dual hydraulic disc brakes (front), Sealed hydraulic disc brake (rear) offer strong stopping power. Frame Construction: Durable steel frame for structural integrity. 💡 Technology Features Infotainment Instrumentation: Digital LCD meter displaying speedometer, odometer, trip meter, clock, fuel gauge, 4WD status, and transmission gear indicator. Driver Assistance Eps System: Electric Power Steering (EPS) enhances rider comfort...
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Type: Atv
공급업체:
Sku: 104703
Collections: ALL ATV Powersports

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2016 Yamaha Grizzly 700 Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Year:
2016
Product Type:
Repair Manual / Factory Service Manual
Codes
Model Code:
Likely specific internal Yamaha codes for the 2016 Grizzly 700 (e.g., YFM700FPH)
👋 Introduction
Market Position
Segment:
Premium sport-utility all-terrain vehicle (ATV).
Competitive Analysis
Key Competitors:
Honda Foreman/Rubicon, Polaris Sportsman, Can-Am Outlander, Kawasaki Brute Force.
Key Features
Power Steering:
Electric Power Steering (EPS) for reduced steering effort and improved comfort.
Transmission:
Yamaha's exclusive Ultramatic automatic transmission with engine braking.
Engine Type:
Fuel-injected, liquid-cooled, SOHC, 4-stroke engine.
Drivetrain:
On-Command 2WD/4WD with differential lock.
Suspension:
Independent front and rear suspension for superior comfort and terrain handling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete maintenance, service, and repair procedures for the 2016 Yamaha Grizzly 700 ATV.
Page Count
Estimated Page Count:
Approximately 600-800 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine System:
Detailed coverage of the 686cc liquid-cooled SOHC engine, including disassembly, inspection, assembly, timing, valve adjustments, and component diagnostics.
Fuel System:
In-depth coverage of the fuel injection system (EFI), throttle body, fuel pump, injectors, fuel lines, and emissions control systems.
Transmission System:
Comprehensive information on the Ultramatic automatic transmission, including belt drive, CVT operation, gear shifting mechanisms, lubrication, and troubleshooting.
Drivetrain System:
Detailed procedures for servicing the Constant Velocity (CV) joints, driveshafts, front and rear differentials, final drive, and hub assemblies.
Suspension System:
Front and rear suspension systems, including independent double-wishbone, shock absorbers, springs, bushings, and alignment specifications.
Braking System:
Hydraulic disc brake systems, including master cylinders, calipers, brake lines, fluid specifications, bleeding procedures, and pad replacement.
Electrical System:
Comprehensive electrical schematics, ignition system, starting system, charging system (stator, regulator/rectifier), lighting, battery, and accessory wiring.
Cooling System:
Radiator, fan, coolant, hoses, thermostat, and cooling system pressure testing procedures.
Steering System:
Handlebar assembly, steering shaft, tie rods, and EPS (Electric Power Steering) system diagnostics and adjustments.
Frame And Bodywork:
Frame construction, body panel removal/installation, seat, fenders, racks, and storage compartment servicing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, lubrication points, and chain/belt adjustments.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues, including symptom-based troubleshooting guides.
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling all major vehicle components and sub-assemblies.
Rebuild Procedures:
Detailed guidance for rebuilding major components such as the engine, transmission, and differential units.
Adjustments:
Precise instructions for making all necessary adjustments, including valve clearance, throttle cable, brake levers, and EPS settings.
Inspection And Testing:
Procedures for inspecting wear, damage, and proper function of all vehicle parts, along with testing electrical circuits and component performance.
Technical Depth
Depth:
Comprehensive, covering everything from basic rider maintenance to complete engine and transmission rebuilds, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Print Readability:
High-resolution graphics and text, optimized for clear viewing on screen and for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2 : 1
Fuel Induction:
Mikuni 44mm throttle body, EFI
Ignition:
TCI (Transistor Controlled Ignition)
Starting System:
Electric
Performance
Estimated Horsepower:
Approximately 46-49 HP (manufacturer data may vary)
Estimated Torque:
Approximately 42-44 lb-ft (manufacturer data may vary)
Fuel System
Fuel Type:
Unleaded gasoline (87 octane minimum recommended)
Fuel Tank Capacity:
4.76 US gallons (18 Liters)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic V-belt automatic transmission with engine braking
Drive System:
Yamaha On-Command 2WD/4WD with 2-/4-wheel shaft drive and lockable front differential
Features
Cv Joints:
Heavy-duty, sealed CV joints and boots for durability
Engine Braking:
True engine braking in all phases of operation for controlled descents.
📐 Dimensions
Exterior
Length:
80.3 inches (2040 mm)
Width:
45.5 inches (1155 mm)
Height:
49.2 inches (1250 mm)
Wheelbase:
50.0 inches (1270 mm)
Weights
Wet Weight:
623 lbs (283 kg) (with all necessary operating fluids and a full tank of fuel)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
198 lbs (90 kg)
Dimensions
Ground Clearance:
11.4 inches (290 mm)
🛡️ Safety Features
Ratings
Atv Safety Classification:
Designed for experienced riders. Always wear a helmet and appropriate protective gear.
Active Features
Engine Braking:
Provides effective deceleration on downhill slopes.
Eps System:
Helps maintain control by reducing steering kickback.
Passive Features
Braking System:
Dual hydraulic disc brakes (front), Sealed hydraulic disc brake (rear) offer strong stopping power.
Frame Construction:
Durable steel frame for structural integrity.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD meter displaying speedometer, odometer, trip meter, clock, fuel gauge, 4WD status, and transmission gear indicator.
Driver Assistance
Eps System:
Electric Power Steering (EPS) enhances rider comfort and reduces fatigue by mitigating steering feedback.
Connectivity
Charging Port:
Often equipped with a 12V DC accessory outlet for charging electronic devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3000 km or 18 months, whichever comes first (check manual for specific conditions).
Spark Plug Inspection:
Every 6000 km or 36 months.
Air Filter Cleaning:
Every 1000 km or as needed based on operating conditions.
Transmission Oil Change:
Every 6000 km or 36 months.
Fluid Specifications
Engine Oil Type:
Yamalube 4 10W-40 (API SG or higher, JASO MA compliant synthetic or semi-synthetic oil recommended).
Coolant Type:
Ethylene glycol-based non-metallic coolant (50% mixture recommended).
Brake Fluid Type:
DOT 4 brake fluid.
Gear Oil Type:
Yamalube Gear Oil 80W-90 (API GL-4).
Known Issues
Common Wear Items:
CV joint boots, front suspension bushings, wheel bearings, brake pads, and the drive belt (Ultramatic transmission) are common wear items subject to regular inspection and replacement.
Efi System Considerations:
Proper maintenance of the air filter and fuel system is crucial for optimal EFI performance. Occasional cleaning of the throttle body may be beneficial.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for innovation and reliability in the ATV market, pioneering many features.
Model Evolution
Grizzly Lineage:
The Grizzly 700 has evolved significantly since its inception, incorporating advancements in engine technology, chassis design, and rider comfort features like EPS.
Production
Manufacturing Location:
Typically manufactured in Japan or the United States.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Yamaha Grizzly line consistently receives positive reviews from ATV publications and riders for its performance, durability, and user-friendly features.
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