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2019 Mazda MX-5 ND Service and Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: MX-5 Year: 2019 Generation Generation Code: ND2 Codes Chassis Code: ND 👋 Introduction Market Position Positioning: The Mazda MX-5 (ND) is a dedicated, lightweight, rear-wheel-drive sports car, focused on driver engagement and affordability. Competitive Analysis Competitors: Primarily competes with other affordable roadsters such as the Toyota GR86/Subaru BRZ, Fiat 124 Spider (discontinued but relevant for comparison). Key Features Focus: Jinba-Ittai ('horse and rider as one') philosophy, emphasizing driver connection, balanced chassis, and lightweight construction. Value Proposition Manual Value: Essential resource for owners and independent technicians seeking factory-accurate procedures, specifications, and diagnostic data. 📋 Manual Details Coverage Areas Models Covered: All MX-5 ND models (including Sport, Club, Grand Touring, RF variations) Repairs Coverage: A-Z (All repairs from basic maintenance to complex diagnostics and overhauls) Page Count Estimated Pages: 1500+ Manual Type Type: Official Factory Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Skyactiv-G 2.0L (P5-VP) engine: disassembly, assembly, diagnosis, fuel system, ignition, lubrication, cooling, emissions, timing Transmission: Manual (MX-5): clutch, gearbox, driveshafts, differentials; Automatic: torque converter, gearbox, hydraulics, electronics Brakes: Hydraulic system, ABS, EBD, traction control, stability control, brake calipers, rotors, pads, parking brake Suspension: Front and rear suspension components, shock absorbers, springs, control arms, steering knuckles, wheel bearings Steering: Electric Power Assisted Steering (EPAS) system, steering column, rack and pinion, tie rods Electrical: Battery, charging system, starting system, lighting, instruments, gauges, body electrical, infotainment, power accessories, CAN bus communication Body: Body panels, doors, hood, trunk, convertible top (soft-top and RF retractable fastback) operation and repair, chassis HVAC: Air conditioning system, heating, ventilation, controls, refrigerant handling Safety Systems: Airbags, seat belts, pre-tensioners, SRS system diagnosis Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, brake inspections, tire rotation, battery maintenance Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretation (DTCs), electrical system diagnosis Repair: Component replacement, adjustments, calibrations, rebuilding procedures for major systems Diagnostics: Engine management system diagnosis, transmission control diagnosis, ABS/DSC diagnosis, EPAS diagnosis, HVAC diagnosis Special Tools: Identification and usage of required factory special tools and equipment Technical Depth Depth: Complete: from basic maintenance to full engine and transmission rebuilds, detailed electrical schematics, and body repair procedures Electrical Schematics: Detailed electrical wiring diagrams for all vehicle systems, including power distribution, grounds, and signal paths. 📊 Manual Specifications File Format Format: Searchable PDF with hyperlinked sections for easy navigation Print Quality Image Quality: High-resolution diagrams, illustrations, and photographs Binding Type Binding: N/A (Digital) Paper Type Paper Type: N/A (Digital) Completeness Coverage Level: Comprehensive, mirroring dealership technician resources. Includes wiring diagrams, component locations, torque specifications, and diagnostic flowcharts. ⚙️ Engine Specifications Primary Engine Engine Code: P5-VP (Skyactiv-G 2.0L) Engine Type: Naturally Aspirated Inline 4-Cylinder DOHC Performance Horsepower Hp: 181 hp @ 7,000 RPM (for 2019 models) Torque Lb Ft: 151 lb-ft @ 4,000 RPM (for 2019 models) Redline Rpm: 7,500 RPM Fuel System Injection Type: Direct Injection (DI) with Sequential Multi-Point Fuel Injection (S-MPI) Fuel Octane Rating: Premium Unleaded 91 Octane Recommended Technical Details Bore X Stroke: 83.5 mm x 91.2 mm Compression Ratio: 13.0:1 Valve Train: Dual Overhead Camshafts (DOHC) with Variable Valve Timing (VVT) 🔧 Transmission Standard Type: 6-Speed Manual (MX-5 Sport/Club) Optional Type: 6-Speed SKYACTIV-DRIVE Automatic (MX-5 Grand Touring/RF) Features Manual Gear Ratios: Refer to manual for specific ratios (e.g., 3.760:1 1st, 2.024:1 2nd, 1.370:1 3rd, 1.000:1 4th, 0.815:1 5th, 0.712:1 6th, 4.100:1 Reverse) Automatic Features: Sport mode, paddle shifters (on some trims), adaptive shift control Fluid Type Manual Transmission Fluid: Mazda GL-4 SAE 75W-90 (or equivalent) Automatic Transmission Fluid: Mazda ATF-FZ (or equivalent) 📐 Dimensions Exterior Length: 154.1 inches (3915 mm) Width: 68.3 inches (1735 mm) Height: 49.7 inches (1260 mm) (soft-top), 49.7 inches (1260 mm) (RF) Wheelbase: 91.1 inches (2315 mm) Ground Clearance: 4.7 inches (119 mm) Cargo Trunk Volume: 4.59 cubic feet (130 liters) Weights Curb Weight Kg: Approx. 1,047 kg (2,308 lbs) for manual soft-top Curb Weight Kg Rf: Approx. 1,120 kg (2,469 lbs) for RF manual Wheel Bolt Pattern: 5x114.3 mm Wheels Tires Standard Wheel Size: 17 x 7.0 inches Standard Tire Size: 205/45R17 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (for models equipped with specific safety features) Active Features Driver Assistance: Available: Blind Spot Monitoring (BSM), Rear Cross Traffic Alert (RCTA), Smart City Brake Support (SCBS), Lane Departure Warning (LDW), Adaptive Front-lighting System (AFS) Traction Control: Standard: Dynamic Stability Control (DSC), Traction Control System (TCS) Passive Features Airbags: Front airbags, side airbags, driver's knee airbag Body Structure: Advanced impact-absorbing body structure 💡 Technology Features Infotainment System Name: Mazda Connect Infotainment System Features: 7-inch touchscreen (Apple CarPlay/Android Auto optional/added in later revisions), Commander Control knob, Bluetooth, HD Radio, Satellite Radio. Driver Assistance Advanced Features: Optional driver assistance suite includes BSM, RCTA, SCBS, LDW. Manual covers their operation, calibration, and diagnosis. Connectivity Bluetooth Spec: Bluetooth hands-free...
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Sku: 525168
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2019 Mazda MX-5 ND Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MX-5
Year:
2019
Generation
Generation Code:
ND2
Codes
Chassis Code:
ND
👋 Introduction
Market Position
Positioning:
The Mazda MX-5 (ND) is a dedicated, lightweight, rear-wheel-drive sports car, focused on driver engagement and affordability.
Competitive Analysis
Competitors:
Primarily competes with other affordable roadsters such as the Toyota GR86/Subaru BRZ, Fiat 124 Spider (discontinued but relevant for comparison).
Key Features
Focus:
Jinba-Ittai ('horse and rider as one') philosophy, emphasizing driver connection, balanced chassis, and lightweight construction.
Value Proposition
Manual Value:
Essential resource for owners and independent technicians seeking factory-accurate procedures, specifications, and diagnostic data.
📋 Manual Details
Coverage Areas
Models Covered:
All MX-5 ND models (including Sport, Club, Grand Touring, RF variations)
Repairs Coverage:
A-Z (All repairs from basic maintenance to complex diagnostics and overhauls)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Skyactiv-G 2.0L (P5-VP) engine: disassembly, assembly, diagnosis, fuel system, ignition, lubrication, cooling, emissions, timing
Transmission:
Manual (MX-5): clutch, gearbox, driveshafts, differentials; Automatic: torque converter, gearbox, hydraulics, electronics
Brakes:
Hydraulic system, ABS, EBD, traction control, stability control, brake calipers, rotors, pads, parking brake
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, steering knuckles, wheel bearings
Steering:
Electric Power Assisted Steering (EPAS) system, steering column, rack and pinion, tie rods
Electrical:
Battery, charging system, starting system, lighting, instruments, gauges, body electrical, infotainment, power accessories, CAN bus communication
Body:
Body panels, doors, hood, trunk, convertible top (soft-top and RF retractable fastback) operation and repair, chassis
HVAC:
Air conditioning system, heating, ventilation, controls, refrigerant handling
Safety Systems:
Airbags, seat belts, pre-tensioners, SRS system diagnosis
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, brake inspections, tire rotation, battery maintenance
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, fault code interpretation (DTCs), electrical system diagnosis
Repair:
Component replacement, adjustments, calibrations, rebuilding procedures for major systems
Diagnostics:
Engine management system diagnosis, transmission control diagnosis, ABS/DSC diagnosis, EPAS diagnosis, HVAC diagnosis
Special Tools:
Identification and usage of required factory special tools and equipment
Technical Depth
Depth:
Complete: from basic maintenance to full engine and transmission rebuilds, detailed electrical schematics, and body repair procedures
Electrical Schematics:
Detailed electrical wiring diagrams for all vehicle systems, including power distribution, grounds, and signal paths.
📊 Manual Specifications
File Format
Format:
Searchable PDF with hyperlinked sections for easy navigation
Print Quality
Image Quality:
High-resolution diagrams, illustrations, and photographs
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
Completeness
Coverage Level:
Comprehensive, mirroring dealership technician resources. Includes wiring diagrams, component locations, torque specifications, and diagnostic flowcharts.
⚙️ Engine Specifications
Primary Engine
Engine Code:
P5-VP (Skyactiv-G 2.0L)
Engine Type:
Naturally Aspirated Inline 4-Cylinder DOHC
Performance
Horsepower Hp:
181 hp @ 7,000 RPM (for 2019 models)
Torque Lb Ft:
151 lb-ft @ 4,000 RPM (for 2019 models)
Redline Rpm:
7,500 RPM
Fuel System
Injection Type:
Direct Injection (DI) with Sequential Multi-Point Fuel Injection (S-MPI)
Fuel Octane Rating:
Premium Unleaded 91 Octane Recommended
Technical Details
Bore X Stroke:
83.5 mm x 91.2 mm
Compression Ratio:
13.0:1
Valve Train:
Dual Overhead Camshafts (DOHC) with Variable Valve Timing (VVT)
🔧 Transmission
Standard
Type:
6-Speed Manual (MX-5 Sport/Club)
Optional
Type:
6-Speed SKYACTIV-DRIVE Automatic (MX-5 Grand Touring/RF)
Features
Manual Gear Ratios:
Refer to manual for specific ratios (e.g., 3.760:1 1st, 2.024:1 2nd, 1.370:1 3rd, 1.000:1 4th, 0.815:1 5th, 0.712:1 6th, 4.100:1 Reverse)
Automatic Features:
Sport mode, paddle shifters (on some trims), adaptive shift control
Fluid Type
Manual Transmission Fluid:
Mazda GL-4 SAE 75W-90 (or equivalent)
Automatic Transmission Fluid:
Mazda ATF-FZ (or equivalent)
📐 Dimensions
Exterior
Length:
154.1 inches (3915 mm)
Width:
68.3 inches (1735 mm)
Height:
49.7 inches (1260 mm) (soft-top), 49.7 inches (1260 mm) (RF)
Wheelbase:
91.1 inches (2315 mm)
Ground Clearance:
4.7 inches (119 mm)
Cargo
Trunk Volume:
4.59 cubic feet (130 liters)
Weights
Curb Weight Kg:
Approx. 1,047 kg (2,308 lbs) for manual soft-top
Curb Weight Kg Rf:
Approx. 1,120 kg (2,469 lbs) for RF manual
Wheel Bolt Pattern:
5x114.3 mm
Wheels Tires
Standard Wheel Size:
17 x 7.0 inches
Standard Tire Size:
205/45R17
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for models equipped with specific safety features)
Active Features
Driver Assistance:
Available: Blind Spot Monitoring (BSM), Rear Cross Traffic Alert (RCTA), Smart City Brake Support (SCBS), Lane Departure Warning (LDW), Adaptive Front-lighting System (AFS)
Traction Control:
Standard: Dynamic Stability Control (DSC), Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, side airbags, driver's knee airbag
Body Structure:
Advanced impact-absorbing body structure
💡 Technology Features
Infotainment
System Name:
Mazda Connect Infotainment System
Features:
7-inch touchscreen (Apple CarPlay/Android Auto optional/added in later revisions), Commander Control knob, Bluetooth, HD Radio, Satellite Radio.
Driver Assistance
Advanced Features:
Optional driver assistance suite includes BSM, RCTA, SCBS, LDW. Manual covers their operation, calibration, and diagnosis.
Connectivity
Bluetooth Spec:
Bluetooth hands-free calling and audio streaming
Diagnostics
OBD Ii:
Full OBD-II diagnostic capabilities, including live data, freeze frame data, and P-codes. Manual details specific Mazda PIDs and data streams.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe conditions may require more frequent changes).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or 12 months.
Brake Fluid:
Replace every 3 years, regardless of mileage.
Spark Plugs:
Replace every 75,000 miles (120,000 km) (Iridium type).
Fluid Specifications
Engine Oil Type:
0W-20 Synthetic (Mazda Genuine Oil or API SN/ILSAC GF-5 compliant)
Engine Oil Capacity:
4.8 US quarts (4.5 liters) with filter change
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (Blue)
Coolant Capacity:
Approx. 5.2 US quarts (4.9 liters)
Known Issues
Soft Top Wear:
Potential wear on soft top seals and fabric over time; manual covers inspection and adjustment.
Rattles Creaks:
Common in lightweight sports cars; manual details interior trim removal and chassis component checks for diagnosis.
Rf Mechanism:
Retractable hardtop mechanism requires proper lubrication and adjustment; manual provides detailed service procedures.
📚 Vehicle History
Brand Heritage
Heritage:
Mazda has a long lineage of affordable, fun-to-drive sports cars, famously starting with the original Mazda Cosmo Sport and continuing with the iconic Mazda RX-7 and the legendary Mazda Miata (MX-5).
Model Evolution
Nd Generation Start:
The fourth generation (ND) was introduced for the 2016 model year, marking a return to the lightweight philosophy of the original NA generation.
Nd2 Updates:
The 2019 model year (ND2 update) brought significant revisions, including an updated engine with more power and torque, revised suspension tuning, and minor interior/exterior styling enhancements.
Production
Manufacturing Location:
Mazda's Hofu Plant, Yamaguchi Prefecture, Japan
🏆 Awards & Recognition
Recognitions
Car Of The Year:
Consistently recognized by automotive journalists and organizations worldwide, often winning 'Roadster of the Year' and similar awards.
Top Safety:
Earned good safety ratings from IIHS and NHTSA, depending on equipped features.
Design Awards:
The ND generation's design has received numerous accolades for its styling and proportions.
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