98 - 01 Yamaha GRIZZLY 600 Service Repair Manual 99 00 PDF Download

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Basic Information Identification Make: Yamaha Model: GRIZZLY 600 Model Code: YFM600F Product Type: Service Repair Manual Generation Applicable Years: 1998-2001 Introduction Market Position Target User: Yamaha Grizzly 600 owners, independent...

Type: Atv

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Sku: 24518

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Description

Basic Information
Identification
Make:	Yamaha
Model:	GRIZZLY 600
Model Code:	YFM600F
Product Type:	Service Repair Manual
Generation
Applicable Years:	1998-2001

Introduction
Market Position
Target User:	Yamaha Grizzly 600 owners, independent repair shops, and service technicians
Competitive Analysis
Advantage:	Provides the same in-depth information as dealer-specific manuals
Key Features
Content Value:	Extensive coverage for maintenance, repair, and troubleshooting

Manual Details
Coverage Areas
Primary Focus:	Diagnosis and Service
Page Count
Estimated Pages:	350+
Manual Type
Type:	Factory Service Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine Systems:	Engine Removal/Installation, Fuel System, Lubrication and Cooling, Combustion System
Drivetrain Systems:	Transmission System, Rear Wheel System
Chassis Systems:	Front Wheel and Steering System
Electrical Systems:	Electrical System
Bodywork And Exhaust:	Fenders and Exhaust Pipe
Procedures Included
Diagnostic Procedures:	Troubleshooting
Maintenance Procedures:	Scheduled Maintenance, General Information
Technical Depth
Depth:	Comprehensive dealer-level diagnostic and repair procedures

Manual Specifications
File Format
PDF Quality:	High-resolution, searchable PDF
Print Quality
Print Capability:	Printable for offline use
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper Spec:	N/A (Digital Download)

Engine Specifications
Primary Engine
Engine Type:	4-stroke, SOHC, 4-valve, V-twin
Displacement:	595cc
Bore X Stroke:	72.0 mm x 73.0 mm
Cooling System:	Liquid-cooled
Performance
Horsepower Estimate:	Approx. 40 HP (Varies by year and specific tuning)
Torque Estimate:	Approx. 35-40 ft-lbs (Varies by year and specific tuning)
Fuel System
Fuel Delivery:	Carbureted (Mikuni CV type)
Carburetor Size:	Dual 33 mm
Lubrication And Cooling
Oil Type Recommendation:	Yamalube 4 (or equivalent) SAE 10W-30 API SG or higher
Oil Capacity:	2.9 L (3.1 US qt) with filter change
Combustion System
Ignition System:	CDI (Capacitor Discharge Ignition)
Spark Plug Type:	NGK CR7E (Check manual for exact spec and gap)

Transmission
Standard
Type:	Automatic (CVT - Continuously Variable Transmission)
Drive System:	Shaft Drive, 4WD with selectable 2WD
Features
Gear Selection:	High, Low, Neutral, Reverse
Differential Lock:	Front Differential Lock
Fluid Specifications
Transmission Fluid Type:	Yamalube 4 (or equivalent) SAE 10W-30
Transmission Fluid Capacity:	N/A (Integrated with engine oil system for some models, check manual)

Dimensions
Exterior
Length:	Approx. 79.3 in (2015 mm)
Width:	Approx. 44.5 in (1130 mm)
Height:	Approx. 43.7 in (1110 mm)
Weights
Dry Weight:	Approx. 589 lbs (267 kg)
Ground Clearance:	Approx. 9.1 in (230 mm)
Towing Capacity:	N/A (ATV towing is generally not recommended or specified for off-road use)
Rack Capacity Front:	Approx. 88 lbs (40 kg)
Rack Capacity Rear:	Approx. 176 lbs (80 kg)

Safety Features
Ratings
Safety Compliance:	Designed for off-road use only; adheres to industry standards for ATVs
Active Features
Braking System:	Hydraulic disc brakes front and rear
Passive Features
Lighting:	Dual sealed beam headlights, taillight/stoplight
Ergonomics:	Designed for rider stability and control

Technology Features
Infotainment
Display Features:	Digital instrument cluster displaying speed, odometer, trip meter, fuel level, 4WD indicator, neutral/reverse indicators.
Driver Assistance
Utility Features:	Shaft drive, independent front suspension (IFS) for improved ride quality and handling, front differential lock for enhanced traction.
Connectivity
Charging System:	12V electrical system with charging stator and battery.

Maintenance
Service Intervals
Oil Change Interval:	Every 1000 km or 6 months (Refer to manual for exact recommended interval)
Air Filter Cleaning:	Every 500 km or 6 months, or more frequently in dusty conditions
Spark Plug Inspection:	Every 1000 km
Fluid Specifications
Coolant Type:	Yamaha All-Weather Motor Oil (or equivalent) ethylene glycol-based coolant, 50:50 mix with distilled water
Brake Fluid Type:	DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:	CVT belt wear, carburetor gumming, starter motor brushes, front differential seal leaks.
Preventative Maintenance
Cv Boot Inspection:	Regular inspection for tears or damage to prevent CV joint contamination and failure.
Carburetor Cleaning Recommendation:	Recommended periodic cleaning or carburetor synchronization for optimal performance.

Vehicle History
Brand Heritage
Yamaha Atv Legacy:	Yamaha has a long-standing reputation for innovation and durability in the ATV market, starting with the iconic 'Big Wheel' bikes.
Model Evolution
Grizzly Lineage:	The Grizzly 600 was a flagship model in Yamaha's utility ATV lineup, known for its powerful V-twin engine and robust features.
Production
Production Period:	The Grizzly 600 was produced from 1998 to 2001, succeeded by the fuel-injected Grizzly 660.

Awards & Recognition
Recognitions
Industry Reputation:	The Grizzly 600 series was well-regarded for its robust build quality and off-road capability, establishing Yamaha as a leader in the utility ATV segment.