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Aeon OVERLAnd 125 180 Service Repair Manual

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🏷️ Basic Information Identification Make: Aeon Model: OVERLAND Engine Variant: 125cc / 180cc Codes Product Name: Aeon OVERLAnd 125 180 Service Repair Manual 👋 Introduction Market Position Target Audience: Owners and technicians servicing the Aeon OVERLAND 125 and 180 models. Key Features Comprehensiveness: Provides a comprehensive guide for maintenance, repair, and troubleshooting. Diagnostic Support: Includes a troubleshooting section to aid in problem diagnosis. 📋 Manual Details Coverage Areas Systems Covered: Information, Maintenance, Engine Removal and Installation, Engine Lubrication and Cooling System, Cylinder Head & Valves, Cylinder & Piston, Transmission System, Front Wheel, Suspension and Steering, Rear Wheel System, Fenders and Exhaust Pipe, Electrical System, Troubleshooting Page Count Total Pages: 92 Manual Type Type: Service Repair Manual Language Language: English Format Format: Digital (likely PDF) Page Layout: Organized into numbered sections with corresponding page ranges, indicating a structured layout. 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage of engine removal, installation, lubrication, cooling, cylinder head, valves, cylinder, and piston assembly. Transmission: Detailed procedures for the transmission system. Chassis And Suspension: Includes front wheel, suspension, steering, rear wheel system, fenders, and exhaust pipe. Electrical: Covers the electrical system. General Information: Initial section likely contains vehicle identification, safety precautions, and general operating information. Procedures Included Maintenance: General maintenance procedures are outlined, likely including fluid changes, inspections, and adjustments. Repair: Detailed repair procedures for engine components, transmission, suspension, and electrical systems. Troubleshooting: A dedicated section for troubleshooting common issues and diagnosing problems. Engine Overhaul: Procedures for engine removal, disassembly, and reassembly are present. Suspension Adjustment: Procedures for adjusting front and rear suspension components if applicable. Steering System Repair: Details on steering head bearing service and alignment. Electrical Diagnostics: Includes wiring diagrams and troubleshooting steps for electrical faults. Exhaust System Repair: Guidance on handling the exhaust pipe, including removal and reinstallation. Technical Depth Depth: Likely covers intermediate to advanced repair and maintenance tasks, suitable for experienced DIY mechanics or professional technicians. Specifications Provided: Likely includes torque specifications, clearances, fluid capacities, and electrical resistance values. 📊 Manual Specifications File Format File Type: PDF (assumed based on typical digital manuals) Searchable: Likely searchable if a properly formatted PDF. Print Quality Printability: Printable for physical reference. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Coverage Areas Vehicle Applicability: Specific to Aeon OVERLAND 125cc and 180cc models, covering relevant model years within its scope. ⚙️ Engine Specifications Primary Engine Engine Type: Likely a single-cylinder, four-stroke, air-cooled or liquid-cooled gasoline engine (typical for 125cc/180cc scooters). Displacement: 125cc and 180cc variants. Performance Horsepower 125Cc: Estimated 8-10 HP (typical for class, specific data not provided) Horsepower 180Cc: Estimated 10-13 HP (typical for class, specific data not provided) Fuel System Fuel Delivery: Likely carburetor or electronic fuel injection (EFI), depending on model year and specific variant. Manual would detail which. Lubrication Oil Type Recommendation: Manual would specify SAE viscosity grade (e.g., 10W-40) and API service classification (e.g., API SG or higher). Likely a motorcycle-specific oil. Cooling System Cooling Method: Air-cooled or Liquid-cooled (manual will specify). Engine Removal Procedure Detail: Step-by-step instructions for safely removing and reinstalling the engine. Cylinder Head And Valves Valve Lash Adjustment: Detailed procedure and specifications for valve clearance adjustment (intake and exhaust). Cylinder And Piston Piston Ring Installation: Instructions on proper piston ring orientation and installation. Compression Testing: Procedure for testing engine compression to diagnose wear or seal issues. Engine Removal And Installation Mounting Hardware Torque: Manual will provide torque specifications for engine mounting bolts. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) is standard for this class of scooter. Features Belt Drive: CVT systems typically utilize a drive belt and pulleys. Fluid Requirements Gear Oil Type: Manual will specify the correct gear oil type and viscosity for the final drive. Transmission System Variator Maintenance: Likely covers inspection and possible replacement of CVT variator components (rollers, sheaves). Clutch Assembly: Details on the centrifugal clutch operation and maintenance. 📐 Dimensions Exterior Vehicle Class: Scooter (likely a maxi-scooter or utility scooter given the OVERLAND name). Weights Curb Weight: Specific weight not provided, but typical for this class would be 120-160 kg. 🛡️ Safety Features Active Features Braking System: Likely disc brakes front and rear. Manual will detail specific caliper and rotor specifications. Passive Features Lighting System: Covers headlights, taillights, turn signals, and brake lights as part of the electrical system. 💡 Technology Features Infotainment Dashboard: Likely a digital or analog dashboard with essential readouts; manual will detail indicator lights and their meanings. Driver Assistance ABS: ABS availability would be model-dependent; manual would cover system components if equipped. Connectivity Charging Port: May include a 12V DC power outlet or USB charging port, with wiring details in the electrical section. 🔧 Maintenance Service Intervals Oil Change Interval: Manual will specify interval in km or months (e.g., every 2,000-3,000 km or 6-12 months). Air Filter Replacement: Manual...
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Type: Motorcycle
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Sku: 279126
Collections: ALL ATV Powersports

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Aeon OVERLAnd 125 180 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aeon
Model:
OVERLAND
Engine Variant:
125cc / 180cc
Codes
Product Name:
Aeon OVERLAnd 125 180 Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Owners and technicians servicing the Aeon OVERLAND 125 and 180 models.
Key Features
Comprehensiveness:
Provides a comprehensive guide for maintenance, repair, and troubleshooting.
Diagnostic Support:
Includes a troubleshooting section to aid in problem diagnosis.
📋 Manual Details
Coverage Areas
Systems Covered:
Information, Maintenance, Engine Removal and Installation, Engine Lubrication and Cooling System, Cylinder Head & Valves, Cylinder & Piston, Transmission System, Front Wheel, Suspension and Steering, Rear Wheel System, Fenders and Exhaust Pipe, Electrical System, Troubleshooting
Page Count
Total Pages:
92
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
Page Layout:
Organized into numbered sections with corresponding page ranges, indicating a structured layout.
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of engine removal, installation, lubrication, cooling, cylinder head, valves, cylinder, and piston assembly.
Transmission:
Detailed procedures for the transmission system.
Chassis And Suspension:
Includes front wheel, suspension, steering, rear wheel system, fenders, and exhaust pipe.
Electrical:
Covers the electrical system.
General Information:
Initial section likely contains vehicle identification, safety precautions, and general operating information.
Procedures Included
Maintenance:
General maintenance procedures are outlined, likely including fluid changes, inspections, and adjustments.
Repair:
Detailed repair procedures for engine components, transmission, suspension, and electrical systems.
Troubleshooting:
A dedicated section for troubleshooting common issues and diagnosing problems.
Engine Overhaul:
Procedures for engine removal, disassembly, and reassembly are present.
Suspension Adjustment:
Procedures for adjusting front and rear suspension components if applicable.
Steering System Repair:
Details on steering head bearing service and alignment.
Electrical Diagnostics:
Includes wiring diagrams and troubleshooting steps for electrical faults.
Exhaust System Repair:
Guidance on handling the exhaust pipe, including removal and reinstallation.
Technical Depth
Depth:
Likely covers intermediate to advanced repair and maintenance tasks, suitable for experienced DIY mechanics or professional technicians.
Specifications Provided:
Likely includes torque specifications, clearances, fluid capacities, and electrical resistance values.
📊 Manual Specifications
File Format
File Type:
PDF (assumed based on typical digital manuals)
Searchable:
Likely searchable if a properly formatted PDF.
Print Quality
Printability:
Printable for physical reference.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Coverage Areas
Vehicle Applicability:
Specific to Aeon OVERLAND 125cc and 180cc models, covering relevant model years within its scope.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a single-cylinder, four-stroke, air-cooled or liquid-cooled gasoline engine (typical for 125cc/180cc scooters).
Displacement:
125cc and 180cc variants.
Performance
Horsepower 125Cc:
Estimated 8-10 HP (typical for class, specific data not provided)
Horsepower 180Cc:
Estimated 10-13 HP (typical for class, specific data not provided)
Fuel System
Fuel Delivery:
Likely carburetor or electronic fuel injection (EFI), depending on model year and specific variant. Manual would detail which.
Lubrication
Oil Type Recommendation:
Manual would specify SAE viscosity grade (e.g., 10W-40) and API service classification (e.g., API SG or higher). Likely a motorcycle-specific oil.
Cooling System
Cooling Method:
Air-cooled or Liquid-cooled (manual will specify).
Engine Removal
Procedure Detail:
Step-by-step instructions for safely removing and reinstalling the engine.
Cylinder Head And Valves
Valve Lash Adjustment:
Detailed procedure and specifications for valve clearance adjustment (intake and exhaust).
Cylinder And Piston
Piston Ring Installation:
Instructions on proper piston ring orientation and installation.
Compression Testing:
Procedure for testing engine compression to diagnose wear or seal issues.
Engine Removal And Installation
Mounting Hardware Torque:
Manual will provide torque specifications for engine mounting bolts.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) is standard for this class of scooter.
Features
Belt Drive:
CVT systems typically utilize a drive belt and pulleys.
Fluid Requirements
Gear Oil Type:
Manual will specify the correct gear oil type and viscosity for the final drive.
Transmission System
Variator Maintenance:
Likely covers inspection and possible replacement of CVT variator components (rollers, sheaves).
Clutch Assembly:
Details on the centrifugal clutch operation and maintenance.
📐 Dimensions
Exterior
Vehicle Class:
Scooter (likely a maxi-scooter or utility scooter given the OVERLAND name).
Weights
Curb Weight:
Specific weight not provided, but typical for this class would be 120-160 kg.
🛡️ Safety Features
Active Features
Braking System:
Likely disc brakes front and rear. Manual will detail specific caliper and rotor specifications.
Passive Features
Lighting System:
Covers headlights, taillights, turn signals, and brake lights as part of the electrical system.
💡 Technology Features
Infotainment
Dashboard:
Likely a digital or analog dashboard with essential readouts; manual will detail indicator lights and their meanings.
Driver Assistance
ABS:
ABS availability would be model-dependent; manual would cover system components if equipped.
Connectivity
Charging Port:
May include a 12V DC power outlet or USB charging port, with wiring details in the electrical section.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual will specify interval in km or months (e.g., every 2,000-3,000 km or 6-12 months).
Air Filter Replacement:
Manual will specify replacement interval (e.g., every 5,000-8,000 km).
Spark Plug Replacement:
Manual will specify replacement interval (e.g., every 5,000-10,000 km).
Transmission Fluid Change:
Manual will specify interval for final drive gear oil change.
Fluid Specifications
Engine Oil Specification:
Manual will detail exact API classification, JASO standard (e.g., MA or MA2), and SAE viscosity grade (e.g., 10W-40, 15W-50).
Coolant Specification:
If liquid-cooled, manual will specify coolant type (e.g., ethylene glycol-based) and mixture ratio.
Brake Fluid Specification:
Manual will specify DOT fluid type (e.g., DOT 4).
Fluid Capacities
Engine Oil Capacity:
Manual will provide precise oil capacity for oil changes and complete refills (e.g., ~0.8L to 1.2L).
Known Issues
Common Problems:
Manual may not list 'known issues' per se, but troubleshooting section will cover common failure points and diagnostic steps.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aeon Motor Co., Ltd. is a Taiwanese manufacturer known for scooters and ATVs.
Model Evolution
Product Line:
The OVERLAND designation suggests a focus on utility or light off-road capability, though primarily designed for on-road use.
Production
Production Years:
Manual covers specific model years, implied by '125 180 Service Repair Manual' but not explicitly stated. Coverage likely includes a range of years for these engine sizes.
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