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Download Suzuki Quad Sport 250 LT250S LT 250S 1989-1990 Service Repair Workshop Manual PDF

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Basic Information Identification Make: Suzuki Model: Quad Sport 250 Model Designation: LT250S Model Years Covered: 1989-1990 Codes Chassis Code: LT250S Introduction Market Position Market Segment: Sport ATV (All-Terrain Vehicle) Target...
Type: Powersports
공급업체:
Sku: 37294
Download Suzuki Quad Sport 250 LT250S LT 250S 1989-1990 Service Repair Workshop Manual PDF
Basic Information
Identification
Make: Suzuki
Model: Quad Sport 250
Model Designation: LT250S
Model Years Covered: 1989-1990
Codes
Chassis Code: LT250S
Introduction
Market Position
Market Segment: Sport ATV (All-Terrain Vehicle)
Target User: Enthusiasts, recreational riders, and DIY mechanics
Competitive Analysis
Key Competitors: Honda TRX250R, Yamaha Warrior 250, Kawasaki Mojave 250
Key Features
Vehicle Focus: Performance-oriented sport ATV with capable handling and a sporty engine.
Manual Benefit: Empowers owners with the knowledge to perform maintenance and repairs, saving on dealership costs and downtime.
Manual Benefit
Delivery Advantage: Instant digital download eliminates shipping delays and provides immediate access.
Manual Details
Coverage Areas
General Information: Included
Engine: Included
Transmission: Included
Chassis: Included
Lighting System: Included
Steering: Included
Seats System: Included
Clutch: Included
Suspension: Included
Locks: Included
Brakes: Included
Lubrication: Included
Electrical System: Included
Frame: Included
Fuel System: Included
Battery: Included
Page Count
Estimated Pages: Varies (printable sections)
Manual Type
Type: Service Repair Workshop Manual
Language
Language: English
Format
Format: PDF (Adobe Acrobat)
Manual Coverage
Systems Covered
Engine Mechanical: Detailed disassembly, inspection, and reassembly of engine components including pistons, rings, cylinders, crankshaft, camshaft, valves, and timing.
Engine Cooling: Information on radiator, coolant flow, and related components (though this model is air-cooled, this would be general coverage).
Fuel System: Carburetor identification, disassembly, cleaning, adjustment, fuel pump (if applicable), fuel lines, and fuel tank service.
Ignition System: Spark plug specifications, testing, ignition coil, CDI unit, and related wiring.
Clutch System: Operation, adjustment, and service of the clutch assembly, including plates and springs.
Transmission: Gearbox disassembly, inspection, and reassembly, including gear selection mechanisms and shift drum.
Drivetrain: Chain and sprockets maintenance, adjustment, and replacement. Rear axle and hub service.
Suspension Front: Front shock absorber service, fork oil replacement, seals, and general fork assembly inspection.
Suspension Rear: Rear shock absorber service, linkage lubrication, and swingarm inspection.
Steering System: Handlebar, steering stem, bearings, and tie rod end inspection and adjustment.
Brake System Front: Hydraulic front brake caliper service, master cylinder, brake fluid replacement, pad inspection, and rotor service.
Brake System Rear: Rear brake system, including caliper or drum brake service, shoe inspection, and adjustment.
Electrical System: Wiring diagrams, lighting circuits, starter system, battery charging system (stator, regulator/rectifier), and switchgear.
Frame And Bodywork: Frame inspection, mounting points, plastic body panel removal, installation, and care.
Lubrication Points: Comprehensive lubrication schedule and identification of all grease points.
Procedures Included
Routine Maintenance: Oil changes, filter replacement, chain adjustment, spark plug checks, tire pressure checks, and general inspection procedures.
Troubleshooting: Diagnostic procedures for common issues related to engine performance, starting, electrical systems, and braking.
Engine Rebuild: Step-by-step instructions for complete engine disassembly, component measurement, and reassembly.
Transmission Overhaul: Detailed guide for transmission disassembly, gear inspection, and reassembly.
Suspension Overhaul: Procedures for fork seal replacement, shock absorber service, and linkage maintenance.
Brake System Repair: Calibrations, bleeding procedures, pad and rotor replacement, and master cylinder service.
Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams and component testing.
Carburetor Tuning: Detailed instructions for carburetor cleaning, adjustment, and jetting for optimal performance.
Technical Depth
Depth Level: Comprehensive (from basic maintenance to complete engine/transmission overhauls)
Diagnostic Capabilities: Detailed troubleshooting charts and procedures for identifying and resolving mechanical and electrical issues.
Special Tools: Identification of specific tools required for certain repair procedures.
Manual Specifications
File Format
Format: PDF
Searchable Text: Likely (typical for scanned/created PDFs)
Print Quality
Quality: High (designed for professional use, printable)
Binding Type
Binding Recommendation: Printable into a 3-ring binder for modular access
Paper Type
Recommended Paper: Standard printer paper
Engine Specifications
Primary Engine
Engine Type: 4-stroke, air-cooled, SOHC
Displacement: 246.6 cc
Bore X Stroke: 72.0 mm x 61.1 mm
Compression Ratio: 9.2:1
Carburetor: Mikuni VM28SS (single)
Starter: Electric starter
Performance
Horsepower Estimate: Approx. 20-22 HP (at flywheel)
Torque Estimate: Approx. 16-18 lb-ft
Fuel System
Fuel Type: Unleaded gasoline
Fuel Tank Capacity: 3.2 US gal (12 L)
Lubrication
Oil Type: SAE 10W-40 API SE or SF
Oil Capacity: 1.8 L (1.9 US qt) (without filter change)
Oil Filter Part Number: Suzuki 16510-03001 (or equivalent aftermarket)
Transmission
Standard
Type: 5-speed constant mesh with manual clutch
Features
Drive: Chain drive
Dimensions
Exterior
Overall Length: 71.5 in (1815 mm)
Overall Width: 46.1 in (1170 mm)
Overall Height: 41.5 in (1055 mm)
Wheelbase: 49.2 in (1250 mm)
Weights
Dry Weight: 392 lbs (178 kg)
Ground Clearance: 7.1 in (180 mm)
Safety Features
Ratings
Atv Safety Standards: Adheres to industry safety standards for ATVs of its era.
Active Features
Braking System: Hydraulic disc front brakes, mechanical drum rear brake.
Passive Features
Handlebars: Wide handlebars for control and stability.
Footpegs: Large footpegs with integrated guards for rider support and protection.
Technology Features
Infotainment
Infotainment System: N/A (basic sport ATV)
Driver Assistance
Driver Assistance Features: N/A
Connectivity
Connectivity Features: N/A
Maintenance
Service Intervals
Engine Oil Change: Every 1,000 km (600 miles) or 6 months, whichever comes first.
Spark Plug Check: Every 1,000 km (600 miles) or annually.
Air Filter Cleaning: Every 500 km (300 miles) or more frequently in dusty conditions.
Chain Lubrication And Adjustment: Every 500 km (300 miles) or as needed.
Fluid Specifications
Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid
Fork Oil: Suzuki Fork Oil SS-08 (or equivalent SAE 10W)
Known Issues
Carburetor Clogging: Common issue with older carburetors; requires regular cleaning and proper fuel stabilization.
Suspension Seal Leaks: Wear and tear can lead to front fork seal leaks, requiring seal replacement.
Electrical Connector Corrosion: Exposure to elements can cause corrosion in electrical connectors, leading to intermittent faults.
Clutch Wear: Over time, clutch plates can wear and require replacement.
Vehicle History
Brand Heritage
Brand Legacy: Suzuki has a long history of producing reliable and performance-oriented motorcycles and ATVs.
Model Evolution
Positioning In Lineup: The LT250S was a popular sport ATV in the late 80s, offering a balance of performance and affordability compared to larger displacement models.
Production
Manufacturing Location: Japan
Awards & Recognition
Recognitions
Market Reception: Well-regarded sport ATV of its era, known for its performance and reliability for its class.
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