Alfa Romeo 147 2.0 TS 2000-2010 Service Repair Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: 147 Engine: 2.0 TS (Twin Spark) Year Range: 2000-2010 Codes Engine Code Primary: 166.060 (TS 16v) Chassis Code Primary: 937 👋 Introduction Market Position Segment: Premium Compact Hatchback Target Audience: Enthusiasts and owners seeking detailed DIY repair and maintenance information for their Alfa Romeo 147. Competitive Analysis Competitors: Volkswagen Golf, BMW 1 Series, Audi A3, Ford Focus Key Features Vehicle Appeal: Stylish Italian design, engaging driving dynamics, renowned Alfa Romeo Twin Spark engine technology. Manual Value Proposition Benefit: Enables cost savings through DIY repairs and informed servicing. Usability: Step-by-step instructions and digital zoom enhance ease of use. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Additional Coverage: Maintenance, Troubleshooting, Electrical Systems, Specifications Page Count Estimated Page Count: Extensive (exact number not specified, but described as 'a lot of information' and 'step by step in details') Manual Type Type: Factory Service Manual (Electronic) Language Language: English (Implied by context and common market for such manuals) Format Primary Format: Disc Image File (.ISO) Secondary Format: Application (.exe) Delivery Method: Digital Download 📖 Manual Coverage Systems Covered Powertrain: Engine (2.0 TS), Fuel System, Ignition System, Exhaust System, Cooling System Drivetrain: Transmission (Manual & possibly Q-System/Selespeed), Clutch, Driveshafts, Differentials Chassis: Suspension (Front & Rear), Steering System, Braking System (Front & Rear), Wheels & Tires Electrical: Complete Electrical System, Wiring Diagrams, Lighting, Instrumentation, ECU Diagnostics, Power Accessories Body And Interior: Bodywork Repairs, Interior Trim, HVAC System, Safety Restraints (Airbags, Seatbelts) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Replacement Repair Diagnostics: Engine Overhaul, Transmission Repair, Suspension Component Replacement, Brake System Overhaul, Electrical Troubleshooting, Diagnostic Fault Code Interpretation Technical Data: Torque Specifications, Clearances, Fluid Capacities, Special Tool Requirements Technical Depth Depth: Comprehensive: Covers routine maintenance to major component overhauls and detailed electrical system diagnostics. 📊 Manual Specifications File Format Iso Requirements: Requires mounting software like DAEMON Tools or MagicISO Exe Requirements: Executable application, likely self-contained or requiring basic Windows environment Print Quality Printability: Printable without restriction Zoom Capability: High clarity via digital zoom on computer screen Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC (Dual Overhead Camshaft), 16 valves Displacement: 1970 cc (2.0 Liters) Bore X Stroke: 83.0 mm x 91.0 mm Compression Ratio: 10.3:1 (typical for TS 16v) Ignition System: Twin Spark ignition system (two spark plugs per cylinder) Performance Horsepower Peak: Approx. 150 PS (148 bhp / 110 kW) at ~6300 rpm (for later 16v versions) Torque Peak: Approx. 187 Nm (138 lb-ft) at ~3800 rpm (for later 16v versions) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Octane Rating: 95 RON recommended) Engine Components Timing Drive: Timing Belt (Requires periodic replacement, a critical maintenance item) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type Alternate: Q-System (Conventional Automatic) or Selespeed (Automated Manual Transmission) Features Clutch Type: Hydraulically operated single dry plate clutch Fluid Specifications Manual Transmission Fluid: GL-4 SAE 75W-90 Synthetic Gear Oil (Refer to manual for exact API spec) 📐 Dimensions Exterior Length: Approx. 4253 mm (167.4 in) Width: Approx. 1757 mm (69.2 in) Height: Approx. 1458 mm (57.4 in) Wheelbase: Approx. 2600 mm (102.4 in) Weights Curb Weight: Approx. 1330 kg (2932 lbs) for manual transmission models 🛡️ Safety Features Ratings Euroncap Rating: 5 Stars (awarded in 2001, one of the first cars to achieve this) Active Features Braking System: Front: Ventilated Discs, Rear: Solid Discs. ABS with EBD (Electronic Brakeforce Distribution) standard. Traction Control: ASR (Anti-Slip Regulation) often available or standard on higher trims Passive Features Airbags: Driver, Passenger, Side Airbags, and Curtain Airbags (depending on trim/options) Seatbelts: Pre-tensioning front seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player. Manual will cover basic troubleshooting and speaker system. Driver Assistance Cruise Control: Available as an option on many models. Connectivity Central Locking Windows: Standard features. Manual covers operation and troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 12 months, whichever comes first. Refer to manual for exact specification. Timing Belt Replacement: Crucial: Typically 75,000 - 105,000 km or 5 years (whichever occurs first). Failure can cause catastrophic engine damage. This manual will provide the exact interval and procedure. Spark Plug Replacement: The 2.0 TS uses 8 spark plugs (2 per cylinder). Replacement interval typically around 75,000-100,000 km. This manual will detail the specific procedure for replacement. Fluid Specifications Engine Oil Specification: API SN/CF, ACEA A3/B4, SAE 10W-40 or 10W-50 (e.g., Selenia Star or equivalent). Check manual for exact viscosity and spec. Coolant: Paraflu UP or similar Ethylene Glycol based coolant with OAT inhibitors. 50% mixture with distilled water. Brake Fluid: DOT 4 (refer to manual for exact specification and replacement interval) Known Issues Common Concerns: Timing belt tensioner issues, wear on...
ASR (Anti-Slip Regulation) often available or standard on higher trims
Passive Features
Airbags:
Driver, Passenger, Side Airbags, and Curtain Airbags (depending on trim/options)
Seatbelts:
Pre-tensioning front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player. Manual will cover basic troubleshooting and speaker system.
Driver Assistance
Cruise Control:
Available as an option on many models.
Connectivity
Central Locking Windows:
Standard features. Manual covers operation and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first. Refer to manual for exact specification.
Timing Belt Replacement:
Crucial: Typically 75,000 - 105,000 km or 5 years (whichever occurs first). Failure can cause catastrophic engine damage. This manual will provide the exact interval and procedure.
Spark Plug Replacement:
The 2.0 TS uses 8 spark plugs (2 per cylinder). Replacement interval typically around 75,000-100,000 km. This manual will detail the specific procedure for replacement.
Fluid Specifications
Engine Oil Specification:
API SN/CF, ACEA A3/B4, SAE 10W-40 or 10W-50 (e.g., Selenia Star or equivalent). Check manual for exact viscosity and spec.
Coolant:
Paraflu UP or similar Ethylene Glycol based coolant with OAT inhibitors. 50% mixture with distilled water.
Brake Fluid:
DOT 4 (refer to manual for exact specification and replacement interval)
Known Issues
Common Concerns:
Timing belt tensioner issues, wear on suspension components (especially front wishbones), thermostat housing leaks, ABS sensor failures, electrical gremlins (common in older European cars), exhaust manifold cracks. The manual will provide diagnostic steps for these.
Dib System Maintenance:
The Twin Spark system requires specific knowledge for plug replacement and inspection, covered in detail by this manual.
📚 Vehicle History
Brand Heritage
Heritage Summary:
Alfa Romeo has a long history of producing sporty and stylish cars with a focus on driving pleasure and innovative engineering, particularly known for its engines.
Model Evolution
Introduction Year:
2000
Facelift:
Minor facelift around 2004 (Series 2), introducing revised styling and features.
Production End Year:
2010
Production
Platform:
Fiat Type Two platform (shared with Fiat Stilo, Lancia Lybra)
Manufacturing Location:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Safety Award:
5-star Euro NCAP rating, highlighting its strong safety performance for its era.
Ratings
Driving Dynamics Praise:
Widely praised for its sharp handling and communicative steering, characteristic of Alfa Romeo.