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Alfa Romeo 164 1996 Factory Service Repair Manual

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Basic Information Identification Make: Alfa Romeo Model: 164 Year: 1996 Body Styles Covered: All styles Codes Chassis Code: Type 164 Introduction Market Position Positioning: Essential guide for Alfa Romeo 164...
Type: Cars
공급업체:
Sku: 430818
Tags: 164 Alfa Romeo
Alfa Romeo 164 1996 Factory Service Repair Manual
Basic Information
Identification
Make: Alfa Romeo
Model: 164
Year: 1996
Body Styles Covered: All styles
Codes
Chassis Code: Type 164
Introduction
Market Position
Positioning: Essential guide for Alfa Romeo 164 owners and technicians, offering factory-level repair knowledge.
Competitive Analysis
Advantage: Actual Genuine Factory Repair Manuals, not 3rd party. Provides comprehensive coverage saving on labor costs.
Key Features
Feature 1: Step-by-step instructions with detailed substeps.
Feature 2: Notes, cautions, and warnings for critical information.
Feature 3: Numbered instructions and bold figure numbers for easy navigation.
Feature 4: Detailed illustrations, drawings, photos, and enlarged insets.
Feature 5: Advanced troubleshooting guide.
Feature 6: Search functionality for quick information retrieval.
Manual Details
Coverage Areas
Primary Coverage: Factory Service Repair
Scope: Complete official full factory service repair
Page Count
Estimated Pages: Hundreds of pages (printable)
Manual Type
Type: Factory Service Repair Manual
Language
Language: English
Format
Format: PDF Download (.exe wrapper for download, but content is PDF)
Manual Coverage
Systems Covered
Engine Service Repair: Included
Transmission Service Repair: Included
Brake System: Included
Wiring Diagram: Included
Electrical System: Included
Suspension: Included
Periodic Lubrication: Included
Steering: Included
Cooling System: Included
Fuel Injection Fuel System: Included
Emission System: Included
HVAC Heater Air Conditioning: Included
Engine Control System: Included
Chassis Body: Included
Restraint System: Included
Interior: Included
Differential Drive: Included
Axle: Included
Procedures Included
General Maintenance: Included
Troubleshooting: Included (Advanced guide)
Repair Procedures: Step-by-step, detailed
Diagnostic Procedures: Covered in great detail
Technical Depth
Depth: Complete (maintenance, repair, rebuild, refurbish, restore)
Target Audience: Professional Technicians and Mechanics, Owners
Manual Specifications
File Format
Format: PDF
Compatibility: All PC based Windows operating systems and Mac
Print Quality
Printability: Printable without any restriction (individual pages or entire manual)
Resolution: High resolution
Binding Type
Binding: Digital (downloadable, printable)
Paper Type
Paper Type: N/A (Digital)
Delivery
Delivery Method: Download link on checkout page after payment
Engine Specifications
Primary Engine
Engine Type 1: V6 (3.0L Busso V6 is highly probable for 1996 models, often denoted as 3.0 V6 12V or 24V depending on specific market and trim)
Engine Codes Likely: ZAR 164.02.000.0 (V6 12V), ZAR 164.06.000.0 (V6 24V Quadrifoglio)
Performance
Horsepower Estimated: Approx. 190-230 hp (depending on engine variant, e.g., 12V vs. 24V)
Torque Estimated: Approx. 250-280 Nm (depending on engine variant)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI), likely Bosch Motronic
Fuel Type: Unleaded gasoline (Octane rating as per manual recommendation)
Transmission
Standard
Transmission Type Standard: Manual Transmission (likely 5-speed)
Optional
Transmission Type Optional: Automatic Transmission (likely 4-speed, e.g., ZF 4HP-18 or similar)
Features
Drive Layout: Front-wheel drive (FWD)
Dimensions
Exterior
Body Style: 4-door Sedan
Wheelbase Mm: Approx. 2700 mm
Length Mm: Approx. 4700 mm
Width Mm: Approx. 1760 mm
Height Mm: Approx. 1420 mm
Weights
Curb Weight Kg Estimated: Approx. 1450-1550 kg (depending on engine and equipment)
Safety Features
Ratings
Crash Test Data Availability: Limited modern comprehensive crash test data available for this era of vehicle from official sources.
Active Features
Active Safety Features: Anti-lock Braking System (ABS), Power Steering
Passive Features
Passive Safety Features: Front airbags (driver and passenger), seatbelts with pretensioners, crumple zones.
Technology Features
Infotainment
Infotainment System: Typically an analog/digital radio, cassette player, and potentially a CD player (optional). Basic climate controls.
Driver Assistance
Driver Assistance Features: ABS (Anti-lock Braking System). Limited to no other advanced driver assistance systems common today.
Connectivity
Connectivity Options: None (No Bluetooth, USB, or integrated smartphone connectivity)
Maintenance
Service Intervals
Oil Change Interval: Typically every 7,500-10,000 miles or 12 months, as specified in the manual.
Timing Belt Replacement: Crucial for the Busso V6 engine; typically every 3-5 years or 30,000-60,000 miles, depending on usage and belt age/condition. **This is a critical interval for this engine to prevent catastrophic failure.**
Fluid Specifications
Engine Oil Type: Synthetic or high-quality semi-synthetic 10W-40 or 5W-40 (refer to manual for exact specification and API/ACEA ratings)
Coolant Type: Ethylene glycol based, typically blue or green antifreeze, mixed 50/50 with distilled water. (Refer to manual for specific Alfa Romeo recommended coolant)
Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for exact specification)
Transmission Fluid Manual: GL-4 or GL-5 gear oil, viscosity typically 75W-90 (refer to manual)
Transmission Fluid Automatic: Dexron III or equivalent (refer to manual for exact specification)
Known Issues
Common Issue 1: Timing belt failure (if not replaced at intervals) leading to catastrophic engine damage.
Common Issue 2: Electrical gremlins and sensor issues, common in many Italian cars of this era.
Common Issue 3: Rust and corrosion, especially in wheel arches, sills, and subframes, depending on climate.
Common Issue 4: Suspension wear (bushings, ball joints) and potential HVAC system leaks/component failures.
Filter Part Numbers Example
Oil Filter Part Number Example: Mann-Filter W920/3, Mahle OC51, Purflux LS210 (Actual numbers may vary by VIN and specific engine option - consult manual or parts catalog)
Vehicle History
Brand Heritage
Brand Ethos: Alfa Romeo is renowned for its sporting heritage, passionate design, and engaging driving dynamics.
Model Evolution
164 Introduction: The 164 was introduced in 1987 as the successor to the Alfa Romeo Alfa 6 and was the first front-wheel-drive Alfa Romeo developed under Fiat ownership. It was part of the 'Tipo 4' project with Fiat Croma, Lancia Thema, and Saab 9000. The 1996 model represents a later iteration with potential styling and mechanical updates.
Production
Production Years: 1987-1998
Manufacturing Location: Italy (Arese Plant)
Awards & Recognition
Recognitions
Automotive Journalism Awards: While specific awards for the 1996 model might not be widely documented, the 164 range was generally well-received for its styling and performance, particularly the V6 variants, often praised by automotive critics of the era.
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