🏷️ Basic Information Identification Make: Alfa Romeo Model: 33 Product Type: Service Repair Manual 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics. Value Proposition Cost Saving: Inexpensive way to keep the vehicle working properly and save money on repairs. Key Features Content Detail: Detailed illustrations, diagrams, wiring schematics, specifications, and step-by-step instructions. Delivery Method Download Type: Instant Download. 📋 Manual Details Coverage Areas Language: English Format File Format: PDF Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: Windows, Mac, Linux, iOS, Android 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, repair, tuning, and specifications for various boxer engine configurations. Transmission: Manual transmission service, repair, clutch replacement, gearbox overhaul, and driveline components. Brakes: Hydraulic system, brake discs, pads, calipers, master cylinder, brake booster, and parking brake service. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, and alignment procedures. Steering: Steering rack, tie rods, steering column, power steering system (if equipped), and alignment. Electrical: Full wiring diagrams, component testing, starter, alternator, battery, lighting systems, ignition system, and fuse box. Fuel System: Fuel pump, fuel injectors, carburettor (for earlier models) or injection systems, fuel lines, and fuel tank. Cooling System: Radiator, water pump, thermostat, cooling fan, hoses, and coolant specifications. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, and gaskets. Bodywork And Chassis: Body panel repair, door mechanisms, glass replacement, interior trim, chassis components, and rust prevention. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug replacement, belt adjustments, and fluid checks. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Diagnostics: Troubleshooting guides, fault finding procedures, and diagnostic tips for common issues. Rebuilding: Detailed instructions for engine and transmission rebuilds. Restoration: Guidance for refurbishing and restoring various aspects of the vehicle. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Quality: High quality, complete and intact, no missing or corrupt pages/sections. Searchability: Searchable PDF content. Usage Printability: Printable pages for workshop use. Digital Storage: Can be saved to hard-drive or burned to CD-ROM. ⚙️ Engine Specifications Primary Engine Variants Engine Family: Alfa Romeo Boxer Engine Engine Displacement Common Displacement Liters: 1.3L, 1.5L, 1.7L Engine Induction Induction Type: Carbureted (e.g., Weber, Dell'Orto) and Fuel Injection (e.g., Bosch L-Jetronic) Engine Construction Cylinder Configuration: Flat-four (Boxer) Performance Typical Horsepower Range: Approximately 70-110 hp, depending on engine variant and tuning. Torque Range: Approximately 100-140 Nm, depending on engine variant. Fuel System Fuel Delivery: Mechanical Fuel Pump (carbureted models), Electric Fuel Pump (injected models). Cooling System Cooling Type: Liquid-cooled 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: Automatic (less common, typically 3-speed) Clutch Type: Hydraulically operated single dry plate clutch. Driveline Layout: Front-wheel drive (FWD) 📐 Dimensions Exterior Length Typical Mm: Approx. 3960-4060 mm (depending on generation and body style) Exterior Width Typical Mm: Approx. 1630-1680 mm Exterior Height Typical Mm: Approx. 1370-1400 mm Wheelbase Typical Mm: Approx. 2450-2550 mm Weights Curb Weight Kg: Approx. 950-1050 kg 🛡️ Safety Features Passive Features Seat Belts: Standard front and rear seat belts. Construction: Unitary body construction with crumple zones. Active Features Brakes: Front disc brakes, rear drum brakes (earlier models), ventilated front discs, rear discs (later models). Steering: Rack and pinion steering. 💡 Technology Features Infotainment Audio System: Typically featured a basic AM/FM radio and cassette player; speaker configuration varied by trim level. Driver Assistance Features: Limited by modern standards; primarily focused on mechanical systems like ABS on later models. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500-10,000 km or 12 months, whichever comes first (refer to specific year/model manual for exact intervals). Timing Belt: Critical replacement interval, often around 60,000 km or 4-5 years for boxer engines (refer to manual for specific timing belt type and interval). Spark Plugs: Replace based on mileage, typically between 20,000-40,000 km. Fluid Specifications Engine Oil: SAE 10W-40 or 15W-40 API SF/CD or SG/CD (check manual for precise grade and API rating). Coolant: Ethylene glycol based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid. Transmission Fluid: GL-4 gear oil, typically SAE 75W-90 or 80W-90. Known Issues Rust: Prone to rust, particularly on sills, wheel arches, and floor pans, especially on earlier models due to Alfasud heritage. Engine Cooling: Overheating can be an issue if the cooling system is not meticulously maintained; check radiator and water pump integrity. Electrical Gremlins: Age-related electrical issues can manifest, often related to wiring harness integrity or component failure. Carburetor Tuning: Carbureted models require regular tuning and synchronization for optimal performance and fuel economy. 📚 Vehicle History Brand Heritage Manufacturer: Alfa Romeo Automobiles S.p.A. Model Evolution Generations: Two main generations: Type 117 (1977-1982) and Type 117/230 (1982-1994). Body Styles: Offered primarily as a 3-door and 5-door hatchback,...
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, and alignment procedures.
Steering:
Steering rack, tie rods, steering column, power steering system (if equipped), and alignment.
Electrical:
Full wiring diagrams, component testing, starter, alternator, battery, lighting systems, ignition system, and fuse box.
Fuel System:
Fuel pump, fuel injectors, carburettor (for earlier models) or injection systems, fuel lines, and fuel tank.
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, and coolant specifications.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, and gaskets.
Bodywork And Chassis:
Body panel repair, door mechanisms, glass replacement, interior trim, chassis components, and rust prevention.
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, spark plug replacement, belt adjustments, and fluid checks.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Diagnostics:
Troubleshooting guides, fault finding procedures, and diagnostic tips for common issues.
Rebuilding:
Detailed instructions for engine and transmission rebuilds.
Restoration:
Guidance for refurbishing and restoring various aspects of the vehicle.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Quality:
High quality, complete and intact, no missing or corrupt pages/sections.
Searchability:
Searchable PDF content.
Usage
Printability:
Printable pages for workshop use.
Digital Storage:
Can be saved to hard-drive or burned to CD-ROM.
⚙️ Engine Specifications
Primary Engine Variants
Engine Family:
Alfa Romeo Boxer Engine
Engine Displacement Common
Displacement Liters:
1.3L, 1.5L, 1.7L
Engine Induction
Induction Type:
Carbureted (e.g., Weber, Dell'Orto) and Fuel Injection (e.g., Bosch L-Jetronic)
Engine Construction
Cylinder Configuration:
Flat-four (Boxer)
Performance Typical
Horsepower Range:
Approximately 70-110 hp, depending on engine variant and tuning.
Torque Range:
Approximately 100-140 Nm, depending on engine variant.
Fuel System
Fuel Delivery:
Mechanical Fuel Pump (carbureted models), Electric Fuel Pump (injected models).
Cooling System
Cooling Type:
Liquid-cooled
🔧 Transmission
Standard Transmission
Type:
5-speed Manual
Optional Transmission
Type:
Automatic (less common, typically 3-speed)
Clutch
Type:
Hydraulically operated single dry plate clutch.
Driveline
Layout:
Front-wheel drive (FWD)
📐 Dimensions
Exterior Length
Typical Mm:
Approx. 3960-4060 mm (depending on generation and body style)
Exterior Width
Typical Mm:
Approx. 1630-1680 mm
Exterior Height
Typical Mm:
Approx. 1370-1400 mm
Wheelbase
Typical Mm:
Approx. 2450-2550 mm
Weights
Curb Weight Kg:
Approx. 950-1050 kg
🛡️ Safety Features
Passive Features
Seat Belts:
Standard front and rear seat belts.
Construction:
Unitary body construction with crumple zones.
Active Features
Brakes:
Front disc brakes, rear drum brakes (earlier models), ventilated front discs, rear discs (later models).
Steering:
Rack and pinion steering.
💡 Technology Features
Infotainment
Audio System:
Typically featured a basic AM/FM radio and cassette player; speaker configuration varied by trim level.
Driver Assistance
Features:
Limited by modern standards; primarily focused on mechanical systems like ABS on later models.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 km or 12 months, whichever comes first (refer to specific year/model manual for exact intervals).
Timing Belt:
Critical replacement interval, often around 60,000 km or 4-5 years for boxer engines (refer to manual for specific timing belt type and interval).
Spark Plugs:
Replace based on mileage, typically between 20,000-40,000 km.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-40 API SF/CD or SG/CD (check manual for precise grade and API rating).
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid:
GL-4 gear oil, typically SAE 75W-90 or 80W-90.
Known Issues
Rust:
Prone to rust, particularly on sills, wheel arches, and floor pans, especially on earlier models due to Alfasud heritage.
Engine Cooling:
Overheating can be an issue if the cooling system is not meticulously maintained; check radiator and water pump integrity.
Electrical Gremlins:
Age-related electrical issues can manifest, often related to wiring harness integrity or component failure.
Carburetor Tuning:
Carbureted models require regular tuning and synchronization for optimal performance and fuel economy.
📚 Vehicle History
Brand Heritage
Manufacturer:
Alfa Romeo Automobiles S.p.A.
Model Evolution
Generations:
Two main generations: Type 117 (1977-1982) and Type 117/230 (1982-1994).
Body Styles:
Offered primarily as a 3-door and 5-door hatchback, with some variants like the 'Sportwagon' (estate) and convertible (Veloce Spider).
Production
Production Years:
1977 - 1994
Design Origin:
Successor to the Alfa Romeo Alfasud, sharing some mechanical elements but with updated styling and chassis.
🏆 Awards & Recognition
Recognitions
Critical Reception:
Praised for its distinctive Italian styling, sporty handling characteristics (due to its lightweight boxer engine and FWD layout), and engaging driving experience.
Market Segment:
Compact family car with a sporting emphasis, competing with models like the Volkswagen Golf, Ford Escort, and Fiat Ritmo.