Alfa Romeo 75 1985-1992 Factory Service Repair Manual

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Basic Information Identification Make: Alfa Romeo Model: 75 Production Years: 1985-1992 Covered Model Years: 1985, 1986, 1987, 1988, 1989 Generation Platform: Type 119 / Milano Codes Chassis Codes: Type 119...

Type: Cars

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Sku: 530141

Tags: 75 Alfa Romeo

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Description

Basic Information
Identification
Make:	Alfa Romeo
Model:	75
Production Years:	1985-1992
Covered Model Years:	1985, 1986, 1987, 1988, 1989
Generation
Platform:	Type 119 / Milano
Codes
Chassis Codes:	Type 119

Introduction
Market Position
Vehicle Segment:	Compact Executive Car / Sports Sedan
Competitive Analysis
Key Competitors:	BMW 3 Series (E30), Mercedes-Benz 190E (W201), Audi 80/90, Ford Sierra, Peugeot 405.
Key Features
Design Philosophy:	Distinctive Italian styling, rear-wheel drive, often praised for its handling and unique character.
Powertrain Layout:	Transaxle design with rear-mounted transmission and differential for improved weight distribution.
Manual Value Proposition:	Empowers owners to perform professional-level maintenance and repairs, saving significant costs on labor.

Manual Details
Coverage Areas
General Maintenance:	True
Troubleshooting:	True
Engine Service Repair:	True
Transmission Service Repair:	True
Brake System:	True
Wiring Diagrams:	True
Electrical System:	True
Suspension:	True
Periodic Lubrication:	True
Steering:	True
Cooling System:	True
Fuel Injection Fuel System:	True
Emission System:	True
Heater Air Conditioning:	True
Engine Control System:	True
Chassis Body:	True
Restraint System:	True
Interior:	True
Differential Drive:	True
Axle:	True
Page Count
Estimated Pages:	Hundreds of pages
Manual Type
Type:	Factory Service Repair Manual
Source:	Official Factory Manual
Language
Language:	English
Format
Delivery Method:	Downloadable PDF
File Format:	PDF
Software Requirement:	Adobe PDF Reader

Manual Coverage
Systems Covered
Engine Systems:	Detailed coverage of engine mechanicals, lubrication, cooling, fuel injection, ignition, emissions, and engine control systems.
Drivetrain Systems:	Includes transmission (manual and automatic), clutch, driveshafts, differential, and axles.
Chassis Systems:	Comprehensive coverage of suspension (front and rear), steering, brakes (including ABS if applicable), and wheels.
Electrical Systems:	Detailed electrical diagrams, troubleshooting guides, and repair procedures for all electrical components, including lighting, instruments, and accessories.
Body And Interior:	Covers chassis and body repair, interior trim, restraint systems (seat belts, airbags if applicable), and HVAC.
Procedures Included
Maintenance:	Routine maintenance, fluid changes, filter replacements, lubrication schedules, and inspections.
Diagnostics:	Advanced troubleshooting guides for identifying and resolving mechanical, electrical, and system faults.
Repair Rebuild:	Step-by-step instructions for component removal, installation, overhaul, and repair of all major vehicle systems.
Tuning Adjustment:	Procedures for engine tuning, ignition timing, fuel system adjustments, and suspension alignment.
Step By Step Instructions:	Numbered, step-by-step instructions with detailed substeps, notes, cautions, and warnings.
Technical Depth
Depth:	Complete factory-level diagnostic and repair information, suitable for professional technicians and experienced DIY enthusiasts.
Illustrations Diagrams:	Includes hundreds of detailed illustrations, drawings, and photos for all repair procedures.
Troubleshooting Guide:	Advanced troubleshooting guide for diagnosing and rectifying problems across all vehicle systems.

Manual Specifications
File Format
Printability:	Fully printable (entire manual or selected pages) without restriction.
Print Quality
Resolution:	High resolution
Binding Type
Binding:	N/A (Downloadable PDF)
Paper Type
Paper Quality:	N/A (Digital Format)

Engine Specifications
Primary Engine
Engine Types:	Inline-4, V6 (Busso V6)
Performance
Inline 4 Displacement:	1.6L, 1.8L, 2.0L
Busso V6 Displacement:	2.5L, 3.0L
Power Output Range:	Approx. 105 hp (1.6L) to 230 hp (3.0 V6 Quadrifoglio Verde).
Fuel System
Injection Systems:	Carbureted (early models) and Bosch L-Jetronic/Motronic fuel injection.
Engine Control System
ECU Types:	ECU details and diagnostic procedures for Motronic systems.

Transmission
Standard
Transmission Types:	5-speed manual gearbox.
Optional
Automatic Transmission:	Available on some models (e.g., ZF automatic).
Features
Transaxle Design:	Clutch, gearbox, and differential integrated into a rear transaxle assembly.

Dimensions
Exterior
Body Styles:	4-door Sedan.
Weights
Curb Weight Range:	Approx. 1200-1400 kg depending on engine and specification.

Safety Features
Ratings
Crash Test Data:	Limited formal crash test data available for this era, but structural integrity consistent with contemporary European standards.
Active Features
ABS:	Optional Anti-lock Braking System (ABS) on higher-trim models.
Passive Features
Passive Restraints:	Three-point seatbelts, reinforced safety cage, crumple zones.

Technology Features
Infotainment
Audio System:	Factory fitted radio/cassette player, often with basic speaker systems.
Driver Assistance
ABS:	Optional ABS system, providing enhanced braking control.
Connectivity
Diagnostic Ports:	OBD-I diagnostic port, specific to Alfa Romeo protocols of the era, covered within the manual.

Maintenance
Service Intervals
Oil Change Interval:	Typically 5,000-7,500 miles or 6-12 months, refer to manual for specific engine.
Timing Belt Replacement:	Crucial for 4-cylinder engines, typically every 40,000-60,000 miles or 4-5 years. V6 engines use timing chains.
Fluid Specifications
Engine Oil Spec:	Refer to manual for API SF/SG or ACEA A2/A3 specifications; viscosity typically 10W-40 or 15W-40, may vary with climate.
Coolant Spec:	Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific type.
Brake Fluid Spec:	DOT 3 or DOT 4 brake fluid.
Transmission Fluid Spec:	Manual: GL-4 SAE 75W-90 or 80W-90 gear oil. Automatic: ATF Dexron-II.
Differential Fluid Spec:	GL-5 SAE 75W-90 or 80W-90 gear oil.
Known Issues
Common Problems:	Rust/corrosion, electrical gremlins, aging rubber components (bushings, hoses), potential head gasket issues on some engines, timing belt service criticality.
Reliability Perception:	Can be highly reliable with diligent maintenance, but requires attentive care due to its Italian heritage and complexity.

Vehicle History
Brand Heritage
Alfa Romeo Legacy:	Renowned for sporting sedans and coupes with distinctive engineering and passionate design.
Model Evolution
Development Context:	Successor to the Alfa Romeo Giulietta (Type 116), featuring a revised platform and updated styling.
Production
Production Period:	1985-1992.
Production Locations:	Italy.

Awards & Recognition
Recognitions
Automotive Journalism:	The Alfa Romeo 75 was generally well-received for its driving dynamics and unique character, although comparisons to German rivals often highlighted comfort and build quality differences.