Alfa Romeo 75 MILANO 2.5 3 V6 Digital Workshop Repair Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: 75 Nickname: Milano Engine Variant: 2.5 V6 Powertrain Configuration: Rear-wheel Drive (RWD) with Transaxle Product Type: Digital Workshop Repair Manual Codes Chassis Code: Type 119 👋 Introduction Market Position Segment: Compact Executive Sedan / Sports Sedan Unique Selling Proposition: Renowned Italian design, potent V6 engine, rear-wheel drive dynamics, and distinctive Alfa Romeo character. Competitive Analysis Key Competitors: BMW 3 Series, Mercedes-Benz 190 E, Audi 80/90, Ford Sierra, Peugeot 405. Key Features Design: Giugiaro-designed exterior, distinctive 'kamm-tail' rear, angular styling. Powertrain: Alfa Romeo Busso V6 engine known for its distinctive sound and performance. Chassis Layout: Rear transaxle layout for optimal weight distribution and handling. 📋 Manual Details Coverage Areas General Coverage: Comprehensive diagnostic, repair, maintenance, and rebuild procedures for the Alfa Romeo 75 Milano 2.5 V6. Page Count Estimated Page Count: Likely exceeds 1000 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Manual Language Language: English (assumed from product description) Format Digital Format: Digital (Viewable and Printable PDF-like format) 📖 Manual Coverage Systems Covered Engine: Engine mechanical (assembly, disassembly, inspection), lubrication system, cooling system, fuel system (including injection), ignition system, exhaust system, engine management. Transmission: Manual and Automatic Transaxle (gearbox and differential), clutch, driveshafts, propeller shaft. Brakes: Hydraulic system, brake calipers, brake discs, brake pads, parking brake, ABS system (if equipped). Suspension: Front and rear suspension components, shock absorbers, springs, control arms, anti-roll bars, steering linkage. Steering: Steering rack, power steering system, steering column. Electrical: Battery, charging system, starting system, lighting system, dashboard instruments, engine control unit (ECU) wiring, body electricals, power accessories, fuse box diagrams. Body: Body panels, doors, windows, locks, hinges, interior trim, bumpers, glass replacement. HVAC: Heating, ventilation, and air conditioning (HVAC) system components and service. Procedures Included Maintenance: Routine service, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Diagnostics: Troubleshooting guides for common problems, symptom-based diagnostics, fault code interpretation (if applicable to the era). Repair: Component removal, installation, adjustment, and overhaul for all major vehicle systems. Rebuild: Detailed engine rebuild, transmission overhaul, and suspension component rebuilding instructions. Installation: Procedures for replacing or installing various parts and accessories. Technical Depth Depth: Professional level, covering detailed specifications, tolerances, torque values, and step-by-step instructions for complex tasks. 📊 Manual Specifications File Format Compatibility: Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7; Compatible with Mac computers. Print Quality Visuals: High-quality photos, illustrations, and diagrams. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) Features Searchability: Likely searchable text content for efficient information retrieval. Usability: Easy to use, printable for workshop convenience. ⚙️ Engine Specifications Primary Engine Engine Code: AR06157 (for 2.5 V6) Configuration: 90-degree V6, DOHC (Dual Overhead Camshafts) Displacement: 2492 cc (2.5 Liters) Bore X Stroke: 84.0 mm x 74.5 mm Compression Ratio: 9.3:1 (typical for 2.5 V6) Performance Horsepower: 155 hp (115 kW) @ 5800 rpm (approximate for Euro specs) Torque: 210 Nm (155 lb-ft) @ 4000 rpm (approximate for Euro specs) Fuel System Injection System: Bosch L-Jetronic or Motronic (depending on market and year) Fuel Type: Unleaded Gasoline (Petrol) Lubrication Oil Capacity: Approximately 5.5 liters (5.8 US quarts) with filter Cooling Coolant Capacity: Approximately 8.0 liters (8.5 US quarts) 🔧 Transmission Standard Type: 5-speed Manual Transaxle Optional Type: 3-speed Automatic Transaxle (e.g., ZF 4HP22) Features Layout: Rear-mounted transaxle (gearbox and differential combined) Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 SAE 75W-90 or 80W-90 (verify with manual for specific Alfa Romeo recommendation) Automatic Transmission Fluid: Dexron III or equivalent (verify with manual) 📐 Dimensions Exterior Length: 4360 mm (171.7 in) Width: 1680 mm (66.1 in) Height: 1370 mm (53.9 in) Wheelbase: 2510 mm (98.8 in) Weights Curb Weight: Approx. 1250-1350 kg (2756-2976 lbs) depending on equipment 🛡️ Safety Features Ratings Crash Test Performance: No standardized global crash ratings available from that era (e.g., Euro NCAP did not exist in its current form). Active Features Brakes: Front: Ventilated Discs, Rear: Discs (often with inboard rear discs for reduced unsprung weight) ABS: Optional (typically Bosch ABS) Passive Features Seatbelts: 3-point front and rear seatbelts Chassis Reinforcement: Designed with structural integrity for its time. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player (brand varies, e.g., Blaupunkt, Clarion), often with amplifier system. Dashboard: Analog gauges for tachometer, speedometer, oil pressure, temperature, fuel; warning lights for critical systems. Driver Assistance ABS: Optional, as mentioned in safety features. Connectivity Features: Primarily focused on mechanical and electrical systems; no modern connectivity features like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually (recommended) Timing Belt Replacement: Every 60,000 km (37,000 miles) or 3-4 years (CRITICAL for V6 engines) Fluid Specifications Engine Oil: API SG/SH or higher, SAE 10W-40 or 15W-40 (verify with manual, synthetic options recommended for...