Alfa Romeo Milano 1985-1992 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: Milano Model Alias: 75 Production Years Covered: 1985-1992 Generation Chassis Code: Type 119 Codes Engine Code Prefix: AR0... 👋 Introduction Market Position Target Audience: Alfa Romeo Milano owners, independent repair shops, automotive enthusiasts Value Proposition: Provides dealership-level repair and maintenance information for DIYers and professionals, enabling cost savings and informed decisions. Competitive Analysis Uniqueness: Vehicle-specific, manufacturer-approved content, not generic. Key Features Content: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications. Usability: Clear, concise text designed for easy comprehension, even for those with basic mechanical knowledge. 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Troubleshooting, Maintenance, Diagnostics Additional Coverage: Wiring Diagrams, Specifications, General Information Page Count Estimated Page Count: Extensive (Specific count not provided, typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Compatibility: Windows, macOS, Mobile Devices (with PDF Reader) Printability: Yes (Individual pages printable) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Electrical, Fuel System, Emission Control, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle Chassis: Suspension System, Steering System, Brake System Body And Electrical: Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC) Safety Systems: Restraint Systems Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair: Step-by-step repair instructions for all major systems Troubleshooting: Diagnostic procedures and fault finding guidance Diagnostics: Electrical system diagnostics, engine performance analysis Technical Depth Depth: Comprehensive: From basic maintenance to detailed component overhauls and electrical diagnostics. Detail Level: Includes diagrams, illustrations, wiring schematics, and detailed specifications used by professional mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if properly converted Print Quality Printability: High-quality printout possible for individual pages Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Configurations: Inline-4 (1.6L, 1.8L, 2.0L), V6 (2.5L, 3.0L) Engine Type: Naturally Aspirated, Twin Spark (for 4-cylinder), Busso V6 (for 6-cylinder) Performance Horsepower Range: Approx. 107 hp (1.6L) to 208 hp (3.0L V6 QV) Torque Range: Approx. 130 Nm (1.6L) to 270 Nm (3.0L V6 QV) Fuel System Fuel Delivery: Carbureted (early models) and Fuel Injection (Bosch L-Jetronic, Motronic) Ignition System: Electronic ignition, Twin Spark ignition (on later 4-cylinder models) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle (often with Transaxle layout) Optional Transmission Type: 3-speed Automatic (Selectronic) Features Drive Layout: Rear-wheel drive (RWD) 📐 Dimensions Exterior Body Styles: 4-door Sedan Length Approx: 4360-4390 mm (171.7-172.8 in) Width Approx: 1670-1690 mm (65.7-66.5 in) Height Approx: 1370-1390 mm (53.9-54.7 in) Weights Curb Weight Approx: 1150-1300 kg (2535-2866 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: No official ratings readily available from modern standardized tests (era-specific safety standards). Active Features Braking System: Front ventilated discs, rear discs (often with rear inboard discs to reduce unsprung weight) Steering: Power assisted rack and pinion Passive Features Seat Belts: Standard front seat belts, optional rear seat belts. Restraint Systems: Covered by the manual, likely includes seat belt adjustments and related components. 💡 Technology Features Infotainment Audio System: Period-appropriate factory or aftermarket radio, often with cassette player. Manual covers basic wiring and speaker system. Driver Assistance Driver Assistance Features: Limited by era. Focus on mechanical and electrical systems rather than advanced electronic aids. Connectivity Connectivity Features: N/A (No modern connectivity features like Bluetooth or USB). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Manual will provide specifics. Timing Belt Replacement: Crucial for Twin Spark and V6 engines. Typically every 40,000-60,000 km (25,000-37,000 miles) or 4-5 years. Manual will confirm specific interval and procedure. Fluid Specifications Engine Oil: Specific viscosity grade (e.g., SAE 10W-40, 15W-50) and API/ACEA specifications. Manual will detail exact requirements. Coolant: Ethylene glycol-based coolant with appropriate antifreeze/anti-corrosion additives. Manual will specify type and mixture ratio. Brake Fluid: DOT 3 or DOT 4. Manual will specify correct type. Transmission Fluid: Manual transmission oil (GL-4 or GL-5 grade specified by manufacturer) and Automatic transmission fluid (Dexron type often used). Manual will specify exact type and capacity. Known Issues Rust Corrosion: Common on older Italian cars, particularly in lower body sections and wheel arches. Thorough inspection is recommended. Electrical Gremlins: Older wiring harnesses and connectors can degrade, leading to intermittent electrical faults. Wiring diagrams in the manual are essential for diagnosis. Engine Peripherals: Aging rubber hoses, ignition components (especially in Twin Spark systems), and fuel system components can require attention. Suspension Bushings: Wear in suspension bushings can affect handling and ride comfort, requiring replacement. 📚 Vehicle History Brand Heritage Brand Focus: Sporty Italian automobiles with a history of performance and distinctive design. Model Evolution Design Influence: Designed by Bertone, featuring a distinctive wedge shape and often referred to as the '75' in many markets. Key Innovations: Transaxle layout (engine at...
Carbureted (early models) and Fuel Injection (Bosch L-Jetronic, Motronic)
Ignition System:
Electronic ignition, Twin Spark ignition (on later 4-cylinder models)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle (often with Transaxle layout)
Optional
Transmission Type:
3-speed Automatic (Selectronic)
Features
Drive Layout:
Rear-wheel drive (RWD)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan
Length Approx:
4360-4390 mm (171.7-172.8 in)
Width Approx:
1670-1690 mm (65.7-66.5 in)
Height Approx:
1370-1390 mm (53.9-54.7 in)
Weights
Curb Weight Approx:
1150-1300 kg (2535-2866 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
No official ratings readily available from modern standardized tests (era-specific safety standards).
Active Features
Braking System:
Front ventilated discs, rear discs (often with rear inboard discs to reduce unsprung weight)
Steering:
Power assisted rack and pinion
Passive Features
Seat Belts:
Standard front seat belts, optional rear seat belts.
Restraint Systems:
Covered by the manual, likely includes seat belt adjustments and related components.
💡 Technology Features
Infotainment
Audio System:
Period-appropriate factory or aftermarket radio, often with cassette player. Manual covers basic wiring and speaker system.
Driver Assistance
Driver Assistance Features:
Limited by era. Focus on mechanical and electrical systems rather than advanced electronic aids.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Manual will provide specifics.
Timing Belt Replacement:
Crucial for Twin Spark and V6 engines. Typically every 40,000-60,000 km (25,000-37,000 miles) or 4-5 years. Manual will confirm specific interval and procedure.
Fluid Specifications
Engine Oil:
Specific viscosity grade (e.g., SAE 10W-40, 15W-50) and API/ACEA specifications. Manual will detail exact requirements.
Coolant:
Ethylene glycol-based coolant with appropriate antifreeze/anti-corrosion additives. Manual will specify type and mixture ratio.
Brake Fluid:
DOT 3 or DOT 4. Manual will specify correct type.
Transmission Fluid:
Manual transmission oil (GL-4 or GL-5 grade specified by manufacturer) and Automatic transmission fluid (Dexron type often used). Manual will specify exact type and capacity.
Known Issues
Rust Corrosion:
Common on older Italian cars, particularly in lower body sections and wheel arches. Thorough inspection is recommended.
Electrical Gremlins:
Older wiring harnesses and connectors can degrade, leading to intermittent electrical faults. Wiring diagrams in the manual are essential for diagnosis.
Engine Peripherals:
Aging rubber hoses, ignition components (especially in Twin Spark systems), and fuel system components can require attention.
Suspension Bushings:
Wear in suspension bushings can affect handling and ride comfort, requiring replacement.
📚 Vehicle History
Brand Heritage
Brand Focus:
Sporty Italian automobiles with a history of performance and distinctive design.
Model Evolution
Design Influence:
Designed by Bertone, featuring a distinctive wedge shape and often referred to as the '75' in many markets.
Key Innovations:
Transaxle layout (engine at front, gearbox at rear) for improved weight distribution, often featuring advanced suspension geometry for its time.
Production
Production Period:
1983-1992
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Automotive Press:
The Milano/75 was generally praised for its handling and engine performance, particularly the V6 variants, though build quality and reliability were sometimes criticized compared to German or Japanese rivals of the era.