Allis Chalmers Model D-19 Diesel Tractor All Service Repair Manual
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🏷️ Basic Information Identification Make: Allis-Chalmers Model: D-19 Diesel Tractor Codes Series Code: D-19 👋 Introduction Market Position Target User: Farmers, mechanics, and tractor enthusiasts who perform their own maintenance and repairs Value Proposition: Empowers users to maintain and repair their Allis-Chalmers D-19 Diesel Tractor to the highest standard, ensuring longevity and optimal performance. Competitive Analysis Alternative Resources: Original manufacturer manuals (often scarce and expensive), generic tractor repair books (less specific), online forums (variable quality). Key Features Key Benefit 1: Detailed, specific information for the D-19 Diesel model. Key Benefit 2: Enables DIY repairs and reduces reliance on expensive dealership services. Key Benefit 3: Comprehensive coverage of all major systems. 📋 Manual Details Coverage Areas Manual Title: Allis Chalmers Model D-19 Diesel Tractor All Service Repair Manual Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Overhaul Page Count Estimated Pages: Over 500 pages (typical for comprehensive service manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable (Digital Format, likely PDF) 📖 Manual Coverage Systems Covered Engine: Diesel engine disassembly, inspection, assembly, specifications, troubleshooting (e.g., Allis-Chalmers 201 cu. in. diesel) Fuel System: Fuel injection pump, injectors, fuel lines, filters, troubleshooting and repair Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications, maintenance Lubrication System: Oil pump, oil filter, oil pressure, lubrication intervals, fluid specifications Transmission: Gearbox, clutch, PTO, final drives, lubrication, repair procedures, specifications Hydraulic System: Hydraulic pump, valves, cylinders, reservoir, fluid types, maintenance, repair of implement control systems (e.g., Power Director, Three-Point Hitch) Electrical System: Starter, generator/alternator, battery, lighting, ignition (if applicable for diesel), wiring diagrams, troubleshooting Steering System: Steering box, linkage, power steering components (if equipped), repair and adjustment Braking System: Brake pedal, master cylinder, brake bands/shoes, brake fluid, adjustment and repair Chassis And Frame: Frame inspection, front axle, rear axle, wheel hubs, repair and maintenance Power Take Off Pto: PTO engagement, shaft, clutch, maintenance and repair Front Wheel Assist Fwa: Components, installation, maintenance, and repair (if applicable to specific D-19 variants) Procedures Included Scheduled Maintenance: Detailed procedures for all routine service intervals (oil changes, filter replacements, lubrication, fluid checks) Engine Rebuild: Step-by-step instructions for complete engine overhaul, including torque specifications, clearances, and assembly sequences Transmission Repair: Procedures for clutch replacement, gearbox disassembly and reassembly, and final drive servicing Hydraulic System Repair: Troubleshooting hydraulic leaks, pump repair, valve body servicing, and cylinder overhaul Electrical Diagnostics: Circuit testing, component diagnosis, and fault finding with comprehensive wiring diagrams Troubleshooting Guides: Systematic troubleshooting charts and diagnostic flowcharts for common and uncommon problems Component Overhaul: Specific procedures for overhauling major components like the fuel injection pump, water pump, and steering box Technical Depth Depth: Comprehensive (covering basic maintenance to complete engine and transmission overhauls) Diagnostics Level: Advanced diagnostic procedures, including pinpoint testing of electrical and hydraulic circuits Detail Level: Detailed exploded views, schematics, diagrams, and step-by-step instructions 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (likely, depending on scan quality) Print Quality Resolution: High-resolution scans for clarity of text and diagrams Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Quality: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Model: Allis-Chalmers 201 Diesel Engine Type: Inline 4-cylinder, Naturally Aspirated Diesel Displacement: 201 cubic inches (3.3 Liters) Performance Horsepower Rated: Approx. 62 PTO HP (varies slightly by configuration) Torque Rated: Approx. 165 lb-ft @ 1400 RPM (estimated) Fuel System Fuel Injection System: Roosa Master or CAV (depending on build date), with piston-type injection pump Fuel Type: Diesel Fuel Fuel Filter Type: Primary and secondary diesel fuel filters 🔧 Transmission Standard Transmission Type: Constant Mesh Manual Transmission Gear Speeds: 8 Forward, 2 Reverse Optional Power Director: Optional 2-speed power director (clutch-less range shift) Features Clutch Type: Single Dry Plate Clutch Pto Speeds: 540 RPM PTO (standard), 1000 RPM PTO (optional) 📐 Dimensions Exterior Wheelbase: Approx. 84 inches (2134 mm) Overall Length: Approx. 130 inches (3302 mm) (with standard drawbar) Overall Width: Approx. 70 inches (1778 mm) (typical tread width) Weights Shipping Weight: Approx. 5,100 lbs (2313 kg) Operating Weight: Approx. 5,500 - 6,000 lbs (2495 - 2722 kg) (depending on options) 🛡️ Safety Features Ratings Safety Features Era: Standard safety features of the era (ROPS and seatbelts not typically factory installed unless later added) Active Features Braking System: Internal expanding shoe brakes, mechanical parking brake Passive Features Operator Station: Open operator station, basic controls 💡 Technology Features Infotainment Infotainment System: Not applicable (mechanical tractor of the early 1960s) Driver Assistance Driver Assistance Features: Not applicable (mechanical tractor of the early 1960s) Connectivity Connectivity Features: Not applicable (mechanical tractor of the early 1960s) 🔧 Maintenance Service Intervals Engine Oil Change: Every 100-150 operating hours or annually (refer to manual for specific grade) Fuel Filter Change: At 250-500 operating hours or as needed based on fuel quality Transmission Oil Change: Every 500-1000 operating...
Not applicable (mechanical tractor of the early 1960s)
Driver Assistance
Driver Assistance Features:
Not applicable (mechanical tractor of the early 1960s)
Connectivity
Connectivity Features:
Not applicable (mechanical tractor of the early 1960s)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100-150 operating hours or annually (refer to manual for specific grade)
Fuel Filter Change:
At 250-500 operating hours or as needed based on fuel quality
Transmission Oil Change:
Every 500-1000 operating hours
Hydraulic Fluid Change:
Every 500-1000 operating hours or annually
Fluid Specifications
Engine Oil Type:
API CD or CE rated Diesel Engine Oil (e.g., SAE 30 or 10W-30 depending on climate)
Engine Oil Capacity:
Approx. 9 quarts (8.5 Liters)
Transmission Oil Type:
API GL-4 rated Gear Oil (e.g., SAE 80W-90 or SAE 90)
Transmission Oil Capacity:
Approx. 12 gallons (45 Liters)
Hydraulic Fluid Type:
Allis-Chalmers hydraulic fluid or equivalent (e.g., UTF - Universal Tractor Transmission Fluid; consult manual for specific viscosity and additive package)
Hydraulic Fluid Capacity:
Approx. 10 gallons (38 Liters) for system and reservoir
Known Issues
Common Issue 1:
Worn hydraulic pump or control valve leading to sluggish implement lift.
Common Issue 2:
Glow plug failures or starting issues in cold weather for diesel engine.
Common Issue 3:
Wear in the transmission shifter detents causing gears to pop out.
Common Issue 4:
Leaks from PTO seals or hydraulic cylinder seals.
Common Issue 5:
Corrosion and wear on electrical connections due to age and exposure.
📚 Vehicle History
Brand Heritage
Manufacturer:
Allis-Chalmers Manufacturing Company
Model Evolution
Introduction Period:
Introduced in the early 1960s (circa 1960-1964)
Positioning:
A versatile utility tractor designed for mid-sized farms, bridging the gap between smaller models and larger articulated tractors.
Production
Production Site:
Harvey, Illinois, USA
Successor Models:
Followed by models like the D-17 Series IV and predecessors to the 180/190 series.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the D-19 model are not commonly cited, Allis-Chalmers tractors of this era were widely respected for their durability and innovative engineering in the agricultural sector.