Allis Chalmers Model D-19 Diesel Tractor Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Allis-Chalmers Model: D-19 Type: Tractor Powertrain: Diesel Generation Production Start Year: 1957 Production End Year: 1963 Codes Model Code: D-19 👋 Introduction Market Position Market Segment: Utility and row-crop tractor. Target Audience: Farmers, agricultural businesses, tractor collectors, restoration specialists. Competitive Analysis Key Competitors: John Deere 3020/4020, International Harvester 460/560, Ford 4000/5000 series. Key Features Distinctive Features: Robust build, reliable diesel engine, advanced (for its time) power shift transmission. Manual Value Proposition: Cost-effective alternative to expensive professional servicing, empowers DIY repairs. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete Service and Repair Page Count Estimated Page Count: Comprehensive (Specific number often varies by edition, but expected to be extensive for a full workshop manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Likely Print or Digital (PDF/Scanned) 📖 Manual Coverage Systems Covered Engine System: Overhaul, diagnostics, fuel system, lubrication, cooling, starting and charging. Transmission System: Disassembly, assembly, overhaul, maintenance of power shift transmission and associated components. Hydraulic System: Operation, troubleshooting, repair of hydraulic pump, valves, cylinders, and PTO. Electrical System: Wiring diagrams, troubleshooting of starting, charging, lighting, and instrumentation systems. Chassis And Steering: Front axle, steering mechanism, rear axle, differential, brakes, and clutch overhaul. Power Take Off Pto: Servicing and repair of independent and transmission-driven PTO units. Operator Station: Seat, controls, fenders, and associated hardware repair. Procedures Included Diagnostic Procedures: Troubleshooting guides for common issues, symptom-based diagnosis. Maintenance Procedures: Scheduled maintenance, lubrication, fluid changes, filter replacements, tune-ups. Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly. Rebuilding Procedures: Detailed instructions for major component overhauls (engine, transmission, hydraulics). Adjustment Procedures: Precise settings and adjustments for valves, brakes, clutch, and other systems. Technical Depth Depth Of Coverage: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds. Diagnostic Level: Advanced: Includes fault finding charts and detailed troubleshooting steps. Rebuild Detail: Full rebuild specifications including tolerances, clearances, and torque values. 📊 Manual Specifications File Format Digital File Type: Typically PDF, potentially TIFF or other scanned formats. Print Quality Print Quality: Varies based on source; professional reproductions aim for high clarity. Binding Type Binding Type: Comb, Spiral, Perfect Bound (for print reproductions) Paper Type Paper Type: Durable paper stock suitable for workshop environments (for print reproductions). ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Allis-Chalmers Engine Model: D-19 Diesel (specific engine code may vary, often related to Waukesha or Perkins origins) Engine Type: Direct Injection Diesel Cylinders: 4 Cylinder (typically) Displacement: Approximately 262 cu. in. (4.3 L) Performance Horsepower Rated: Around 50-55 PTO HP (Power Take-Off Horsepower) Torque Rated: Refer to specific engine variants; typically strong low-end torque. Fuel System Fuel Type: Diesel Fuel Injection System: Bosch or equivalent inline injection pump. Fuel Filter Type: Cartridge type diesel fuel filter. 🔧 Transmission Standard Transmission Type: Power Director (Two-speed power shift on-the-fly) coupled with a constant mesh gearbox. Gear Speeds: Typically 6 forward, 2 reverse speeds in the main gearbox, augmented by the 2-speed Power Director. Optional Optional Transmission: Not commonly specified, the Power Director was a signature feature. Features Clutch Type: Dry, single-stage clutch for engagement of transmission and PTO. Transmission Fluid Type: Typically API GL-4, SAE 80W-90 or 85W-140 Gear Oil. Manual will specify exact type and viscosity. 📐 Dimensions Exterior Length: Approx. 130-140 inches (330-355 cm), depending on hitch configuration. Width: Approx. 70-80 inches (178-203 cm) at rear tread width. Height: Approx. 60-70 inches (152-178 cm) to top of steering wheel. Weights Operating Weight: Approx. 5,500 - 6,500 lbs (2,500 - 2,950 kg) Wheelbase: Approx. 82 inches (208 cm) Drawbar Height: Adjustable, standard heights apply. Manual will specify. 🛡️ Safety Features Ratings Safety Standards Compliance: Designed to meet or exceed agricultural safety standards of its era. Specific ROPS (Rollover Protective Structure) may be dealer-installed or aftermarket for later compliance. Active Features Braking System: Internal expanding shoe brakes, foot-operated, with differential lock for enhanced traction and turning. Parking Brake: Independent parking brake mechanism. Passive Features Operator Presence Control: Clutch interlock, PTO engagement safety features typical of the era. Lighting: Headlights and taillights (may require installation of battery and charging system). 💡 Technology Features Infotainment Infotainment System: Not applicable. Primarily mechanical controls. Driver Assistance Driver Assistance Features: Not applicable. Basic mechanical steering and braking. Connectivity Connectivity Features: Not applicable. Primarily a mechanical agricultural implement. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 100-200 operating hours, or annually. Manual will specify. Transmission Oil Change: Annually or every 500-1000 operating hours. Manual will specify. Fuel Filter Replacement: Every 100-200 operating hours or when water is detected. Air Filter Cleaning Or Replacement: Frequent checks, especially in dusty conditions; follow manual recommendations. Fluid Specifications Engine Oil Type: Diesel Engine Oil, e.g., API CD or CE, SAE 30 or 15W-40. Consult manual for exact specification. Engine Oil Capacity: Approximately 10-12 US quarts (9.5-11.4 L) with filter. Manual will...
Durable paper stock suitable for workshop environments (for print reproductions).
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Allis-Chalmers
Engine Model:
D-19 Diesel (specific engine code may vary, often related to Waukesha or Perkins origins)
Engine Type:
Direct Injection Diesel
Cylinders:
4 Cylinder (typically)
Displacement:
Approximately 262 cu. in. (4.3 L)
Performance
Horsepower Rated:
Around 50-55 PTO HP (Power Take-Off Horsepower)
Torque Rated:
Refer to specific engine variants; typically strong low-end torque.
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Bosch or equivalent inline injection pump.
Fuel Filter Type:
Cartridge type diesel fuel filter.
🔧 Transmission
Standard
Transmission Type:
Power Director (Two-speed power shift on-the-fly) coupled with a constant mesh gearbox.
Gear Speeds:
Typically 6 forward, 2 reverse speeds in the main gearbox, augmented by the 2-speed Power Director.
Optional
Optional Transmission:
Not commonly specified, the Power Director was a signature feature.
Features
Clutch Type:
Dry, single-stage clutch for engagement of transmission and PTO.
Transmission Fluid Type:
Typically API GL-4, SAE 80W-90 or 85W-140 Gear Oil. Manual will specify exact type and viscosity.
📐 Dimensions
Exterior
Length:
Approx. 130-140 inches (330-355 cm), depending on hitch configuration.
Width:
Approx. 70-80 inches (178-203 cm) at rear tread width.
Height:
Approx. 60-70 inches (152-178 cm) to top of steering wheel.
Weights
Operating Weight:
Approx. 5,500 - 6,500 lbs (2,500 - 2,950 kg)
Wheelbase:
Approx. 82 inches (208 cm)
Drawbar Height:
Adjustable, standard heights apply. Manual will specify.
🛡️ Safety Features
Ratings
Safety Standards Compliance:
Designed to meet or exceed agricultural safety standards of its era. Specific ROPS (Rollover Protective Structure) may be dealer-installed or aftermarket for later compliance.
Active Features
Braking System:
Internal expanding shoe brakes, foot-operated, with differential lock for enhanced traction and turning.
Parking Brake:
Independent parking brake mechanism.
Passive Features
Operator Presence Control:
Clutch interlock, PTO engagement safety features typical of the era.
Lighting:
Headlights and taillights (may require installation of battery and charging system).
💡 Technology Features
Infotainment
Infotainment System:
Not applicable. Primarily mechanical controls.
Driver Assistance
Driver Assistance Features:
Not applicable. Basic mechanical steering and braking.
Connectivity
Connectivity Features:
Not applicable. Primarily a mechanical agricultural implement.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-200 operating hours, or annually. Manual will specify.
Transmission Oil Change:
Annually or every 500-1000 operating hours. Manual will specify.
Fuel Filter Replacement:
Every 100-200 operating hours or when water is detected.
Air Filter Cleaning Or Replacement:
Frequent checks, especially in dusty conditions; follow manual recommendations.
Fluid Specifications
Engine Oil Type:
Diesel Engine Oil, e.g., API CD or CE, SAE 30 or 15W-40. Consult manual for exact specification.
Engine Oil Capacity:
Approximately 10-12 US quarts (9.5-11.4 L) with filter. Manual will confirm.
Coolant Type:
Ethylene Glycol Antifreeze/Coolant. Consult manual for mixture ratio.
Hydraulic Fluid Type:
Allis-Chalmers HD Fluid (Type 2) or equivalent hydraulic transmission fluid (HTF). Manual specifies.
Generally robust, but issues can arise from lack of regular maintenance, particularly fuel system and cooling.
Transmission Issues:
Power Director engagement can become jerky if not maintained; clutch adjustments are crucial.
📚 Vehicle History
Brand Heritage
Brand Established:
Allis-Chalmers Manufacturing Company, founded in 1901.
Brand Reputation:
Known for innovative and durable agricultural and industrial machinery, particularly the 'Orange' line of tractors.
Model Evolution
Predecessor Models:
D-17, WD series.
Successor Models:
200 series tractors (e.g., 200, 210).
Production
Manufacturing Location:
La Porte, Indiana, USA.
Production Volume:
Significant production numbers, making it a common and sought-after model.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Allis-Chalmers tractors were generally well-regarded for their innovation and durability in their respective eras, though specific awards for the D-19 model are not prominently documented.
Ratings
User Satisfaction:
Historically high user satisfaction for its intended tasks and reliability when properly maintained.
Certifications
Safety Certifications:
Met agricultural safety standards of the time. Modern safety upgrades (ROPS, seat belts) are often aftermarket additions.