Allis Chalmers D-21 D-21 Series II 210 & 220 Tractor Service Repair Manual-PDF
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🏷️ Basic Information
Identification
Make:
Allis-Chalmers
Model:
D-21, D-21 Series II, Two-Ten (210), Two-Twenty (220)
👋 Introduction
Market Position
Target User:
Tractor owners, mechanics, service technicians, agricultural enthusiasts
Competitive Analysis
Completeness:
Market-leading completeness, described as 'best most complete awesome'
Key Features
Instant Access:
Instant Download, No Waiting
📋 Manual Details
Coverage Areas
Manual Type:
Service/Shop Repair Manual
Language:
English
Format:
PDF (Searchable, Bookmarked, Indexed)
Page Count
Estimated Pages:
Likely several hundred pages, given the depth of coverage for multiple models and systems. Exact count not provided but described as 'most complete'.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, troubleshooting, specifications
Fuel System:
Diesel fuel system diagnosis, repair, injection pump, injectors, filters
Cooling System:
Radiator, water pump, thermostat, cooling fan, system flush and maintenance
Electrical System:
Wiring diagrams, starter, generator/alternator, battery, lighting, ignition system
Transmission:
Internal components, gears, bearings, seals, lubrication, shifting mechanisms
Clutch:
Clutch operation, adjustment, replacement of components
Brakes:
Brake system diagnosis, hydraulic components, adjustment, relining
Steering System:
Steering linkage, steering box, hydraulic steering components, maintenance
Front System:
Front axle, kingpins, wheel bearings, front wheel drive (if applicable)
Differential And Final Drive:
Rear axle housing, differential gears, pinion, final drive components, lubrication
Power Lift System:
Hydraulic lift operation, pump, control valve, cylinders, linkages
Power Steering:
Hydraulic power steering system components, diagnosis, and repair
Power Take Off:
PTO mechanism, engagement, disengagement, maintenance
Procedures Included
Maintenance:
Routine maintenance, lubrication schedules, fluid changes, filter replacements
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems
Repair:
Detailed step-by-step repair instructions for component overhaul and replacement
Assembly Disassembly:
Comprehensive instructions for component removal and reinstallation
Technical Depth
Depth:
Comprehensive (from basic tune-ups to full engine and transmission rebuilds)
📊 Manual Specifications
File Format
Searchable Text:
Yes
Bookmarks:
Yes (Fully Bookmarked Chapters)
Index:
Yes (Indexed)
Printable:
Yes (Print entire manual or specific sections)
Compatibility:
Windows & Mac OS
Print Quality
Illustrations Quality:
Detailed, high-quality (Diagrams, Exploded Views, Photos)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (Specific engine details would be within the manual's 'Engine' section)
Performance
Horsepower Range:
Typically in the 60-80 HP range for this class of tractor (specifics vary by model and year within the manual)
Torque Characteristics:
Designed for high torque at low RPM for agricultural work (specifics in manual)
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Direct Injection, governed by Bosch or similar reputable manufacturer (details in manual)
🔧 Transmission
Standard
Transmission Type:
Likely a gear-drive transmission with multiple forward and reverse speeds (specifics detailed in manual)
Features
Gear Selection:
Manual gear shifting, potentially with a Hi-Lo range selector or powershift options depending on specific model variant (covered in manual)
📐 Dimensions
Weights
Operating Weight:
Typically 6,000-8,000 lbs (specifics would be in Service Data section of manual)
Wheelbase:
Refer to 'Service Data' section in manual for exact measurements
🛡️ Safety Features
Active Features
Braking System:
Drum or disc brakes, depending on specific model configuration (detailed operation and maintenance in manual)
Passive Features
Operator Station:
Standard operator station, often with ROPS (Roll-Over Protective Structure) as an option or standard depending on year and market (manual covers related adjustments/checks)
💡 Technology Features
Infotainment
Operator Interface:
Basic mechanical controls and gauges; no modern infotainment systems.
Driver Assistance
Features:
Focus on mechanical and hydraulic systems for power steering and lift, not electronic driver assistance.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-250 operating hours, or annually (exact specification in manual).
Transmission Fluid Change:
Refer to manual for specific intervals and recommended fluid type (e.g., SAE 80W-90 or similar).
Lubrication Points:
Extensive lubrication schedule for pivot points, bearings, linkages (detailed charts and grease types in manual).
Fluid Specifications
Engine Oil Type:
API CD or equivalent diesel engine oil, viscosity grade based on ambient temperature (refer to manual for precise specification).
Hydraulic Fluid Type:
Allis-Chalmers HD Oil, UTF (Universal Tractor Transmission Fluid), or equivalent; specific viscosity and additive package detailed in manual.
Known Issues
Common Wear Points:
Clutch wear, hydraulic system leaks, front axle kingpin wear, engine seal leaks are common in older tractors and covered in troubleshooting.
Electrical System Reliability:
Older wiring harnesses can degrade; manual provides diagrams for repair and replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Allis-Chalmers Manufacturing Company, a significant American manufacturer of agricultural machinery and industrial equipment.
Model Evolution
Series Development:
The D-21 and its successors (Series II, 210, 220) represent Allis-Chalmers' efforts in the higher horsepower utility tractor segment during their production era.
Production
Production Era:
Mid to late 1960s through the 1970s (specific years for each variant are detailed in the manual's historical context).
Diesel (Specific engine details would be within the manual's 'Engine' section)
Performance
Horsepower Range:
Typically in the 60-80 HP range for this class of tractor (specifics vary by model and year within the manual)
Torque Characteristics:
Designed for high torque at low RPM for agricultural work (specifics in manual)
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Direct Injection, governed by Bosch or similar reputable manufacturer (details in manual)
🔧 Transmission
Standard
Transmission Type:
Likely a gear-drive transmission with multiple forward and reverse speeds (specifics detailed in manual)
Features
Gear Selection:
Manual gear shifting, potentially with a Hi-Lo range selector or powershift options depending on specific model variant (covered in manual)
📐 Dimensions
Weights
Operating Weight:
Typically 6,000-8,000 lbs (specifics would be in Service Data section of manual)
Wheelbase:
Refer to 'Service Data' section in manual for exact measurements
🛡️ Safety Features
Active Features
Braking System:
Drum or disc brakes, depending on specific model configuration (detailed operation and maintenance in manual)
Passive Features
Operator Station:
Standard operator station, often with ROPS (Roll-Over Protective Structure) as an option or standard depending on year and market (manual covers related adjustments/checks)
💡 Technology Features
Infotainment
Operator Interface:
Basic mechanical controls and gauges; no modern infotainment systems.
Driver Assistance
Features:
Focus on mechanical and hydraulic systems for power steering and lift, not electronic driver assistance.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-250 operating hours, or annually (exact specification in manual).
Transmission Fluid Change:
Refer to manual for specific intervals and recommended fluid type (e.g., SAE 80W-90 or similar).
Lubrication Points:
Extensive lubrication schedule for pivot points, bearings, linkages (detailed charts and grease types in manual).
Fluid Specifications
Engine Oil Type:
API CD or equivalent diesel engine oil, viscosity grade based on ambient temperature (refer to manual for precise specification).
Hydraulic Fluid Type:
Allis-Chalmers HD Oil, UTF (Universal Tractor Transmission Fluid), or equivalent; specific viscosity and additive package detailed in manual.
Known Issues
Common Wear Points:
Clutch wear, hydraulic system leaks, front axle kingpin wear, engine seal leaks are common in older tractors and covered in troubleshooting.
Electrical System Reliability:
Older wiring harnesses can degrade; manual provides diagrams for repair and replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Allis-Chalmers Manufacturing Company, a significant American manufacturer of agricultural machinery and industrial equipment.
Model Evolution
Series Development:
The D-21 and its successors (Series II, 210, 220) represent Allis-Chalmers' efforts in the higher horsepower utility tractor segment during their production era.
Production
Production Era:
Mid to late 1960s through the 1970s (specific years for each variant are detailed in the manual's historical context).