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Aprilia ETV Mille Caponord 2001-2007 Workshop Service Repair Manual
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Basic Information Identification Make: Aprilia Model: ETV Mille Caponord Model Variant: ETV 1000 Generation Generation: First Generation Codes Chassis Code: ETV1000 Introduction Market Position Segment: Adventure Touring (ADV) Target Audience:...
Type: Motorcycles
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | ETV Mille Caponord |
| Model Variant: | ETV 1000 |
| Generation | |
| Generation: | First Generation |
| Codes | |
| Chassis Code: | ETV1000 |
| Introduction | |
| Market Position | |
| Segment: | Adventure Touring (ADV) |
| Target Audience: | Owners and independent mechanics seeking comprehensive repair and maintenance information for their Aprilia ETV Mille Caponord. |
| Competitive Analysis | |
| Competitors General: | BMW R1150GS, Honda Varadero XL1000V, Yamaha TDM900, Triumph Tiger 955i. |
| Key Features | |
| Unique Selling Points Vehicle: | Sportbike-derived V-twin engine, capable chassis, comfortable ergonomics for long-distance touring, often praised for its unique Italian character. |
| Unique Selling Points Manual: | Instant download, printable, comprehensive (344 pages), detailed diagrams, step-by-step procedures, factory specifications, troubleshooting guides. |
| Manual Details | |
| Coverage Areas | |
| Applicable Years: | 2001, 2002, 2003, 2004, 2005, 2006, 2007 |
| Page Count | |
| Total Pages: | 344 |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF (Digital Download) |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Comprehensive coverage including disassembly, assembly, diagnosis, adjustments, and specifications for the Aprilia Rotax V990 V-twin engine. |
| Fuel System: | Detailed information on fuel injection system, throttle bodies, injectors, fuel pump, fuel pressure regulator, and associated sensors. |
| Ignition System: | Coverage of ignition coils, spark plugs, ECU control, timing adjustments, and diagnostic procedures. |
| Transmission: | Complete repair and maintenance for the 6-speed gearbox, clutch operation (hydraulic), and gearshift mechanisms. |
| Cooling System: | Information on radiator, coolant pump, thermostat, hoses, fans, and fluid specifications. |
| Exhaust System: | Details on exhaust headers, catalytic converter (if applicable), mufflers, and mounting points. |
| Chassis Frame: | Inspection, maintenance, and repair of the aluminum twin-spar frame. |
| Suspension Front: | Detailed procedures for front fork (e.g., Marzocchi or Sachs depending on specific models) disassembly, assembly, oil changes, and adjustments (preload, compression, rebound). |
| Suspension Rear: | Coverage of the rear shock absorber (e.g., Sachs or Öhlins depending on spec), linkage, swingarm, bearings, and adjustment procedures. |
| Braking System Front: | Comprehensive details on brake calipers (e.g., Brembo), master cylinders, brake lines, brake fluid replacement, bleeding procedures, and disc/pad wear limits. |
| Braking System Rear: | Information on rear brake caliper, master cylinder, brake disc, pads, and fluid maintenance. |
| Wheels And Tires: | Wheel bearing maintenance, tire pressure specifications, tire wear indicators, and wheel installation procedures. |
| Electrical System: | Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting, fuses, relays, and ECU diagnostics. |
| Instrumentation And Controls: | Dashboard, switches, levers, cables, and their maintenance/adjustment. |
| Bodywork And Fairings: | Removal and installation procedures for body panels, fairings, seat, fuel tank, and associated fasteners. |
| Luggage System: | Installation and maintenance of optional luggage and pannier systems. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance tasks, lubrication points, filter replacement, fluid changes, and component inspections. |
| Troubleshooting: | Systematic diagnosis of common problems, error code interpretation (if applicable), and solutions for performance issues. |
| Repair: | Detailed, step-by-step instructions for repairing and replacing virtually all components and systems of the motorcycle. |
| Disassembly Assembly: | Complete instructions for taking apart and reassembling all major assemblies and sub-assemblies. |
| Adjustments: | Procedures for adjusting various components, including throttle cables, clutch lever, suspension settings, and engine idle speed. |
| Cleaning And Inspection: | Guidelines for cleaning the motorcycle and inspecting components for wear, damage, or leaks. |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from basic maintenance and fluid checks to in-depth engine rebuilds, electrical system diagnostics, and chassis component overhauls. Includes factory specifications and tolerances. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Print Quality | |
| Printability: | Yes, all pages are printable. |
| Image Quality: | High-quality, featuring detailed illustrations, exploded diagrams, and photographs to aid in repair procedures. |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Requirements | |
| Software Requirement: | Adobe Reader or compatible PDF viewer. |
| Operating System Compatibility: | Windows, Mac, and Linux OS. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Four-stroke, liquid-cooled, 60° V-twin |
| Displacement: | 997.8 cc |
| Bore X Stroke: | 97 mm x 67.5 mm |
| Valve Train: | DOHC, 4 valves per cylinder |
| Compression Ratio: | 11.4:1 |
| Performance | |
| Horsepower Claimed: | Approx. 110-115 hp @ 9,250 rpm (varies slightly by year/market) |
| Torque Claimed: | Approx. 95-100 Nm @ 7,000 rpm (varies slightly by year/market) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) - often Aprilia's proprietary system or Bosch |
| Fuel Type: | Unleaded gasoline, minimum 95 RON (octane rating) |
| Lubrication | |
| Oil Type Specification: | SAE 10W-40, API SG/SH or higher, JASO MA compliant motorcycle oil (specific Aprilia recommendations should be followed). |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed sequential manual |
| Optional | |
| Optional Transmission: | N/A |
| Features | |
| Clutch Type: | Wet multi-plate, hydraulically operated |
| Final Drive: | O-ring sealed chain |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2230 mm (223 cm) |
| Width: | Approx. 900 mm (90 cm) |
| Height: | Approx. 1360 mm (136 cm) (seat height approx. 850 mm) |
| Weights | |
| Dry Weight: | Approx. 210 kg |
| Wet Weight: | Approx. 231 kg (fully fueled and ready to ride) |
| Fuel Capacity: | 25 Liters (approx. 6.6 US gallons) |
| Safety Features | |
| Ratings | |
| Safety Ratings: | Motorcycle safety is primarily dictated by design, rider skill, and adherence to maintenance schedules as outlined in the manual. Specific crash test ratings are not typically applied to motorcycles in the same way as cars. |
| Active Features | |
| Braking System: | Dual front discs, single rear disc. Later models may have ABS as an option. |
| Lighting: | Halogen headlights, LED taillight (typical). |
| Passive Features | |
| Frame Design: | Robust twin-spar aluminum frame designed for stability. |
| Ergonomics: | Designed for rider comfort and control over long distances. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | Basic for its era; typically features a comprehensive analog/digital instrument cluster displaying speed, RPM, fuel level, gear indicator, clock, and warning lights. No advanced infotainment systems. |
| Driver Assistance | |
| ABS: | Available as an option on some models, but not standard across all. |
| Connectivity | |
| Connectivity Features: | N/A. No Bluetooth or smartphone integration. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 6,000 km (3,700 miles) or annually, whichever comes first. Refer to manual for exact specifications. |
| Chain Maintenance: | Clean and lubricate every 500-1000 km and adjust tension as needed. |
| Valve Clearance Check: | Typically around 12,000-24,000 km (7,500-15,000 miles), depending on specific model year and usage. Consult manual. |
| Fluid Specifications | |
| Brake Fluid: | DOT 4 synthetic brake fluid. |
| Coolant: | Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water. |
| Fork Oil: | Specific viscosity (e.g., SAE 5W or 10W) and quantity per fork leg, as detailed in the manual. Often around 450-500 ml per leg. |
| Known Issues | |
| Common Wear Items: | Stator (can fail over time), regulator/rectifier, fuel pump reliability, occasional issues with electrical connectors and wiring loom. |
| Maintenance Recommendations: | Regular servicing is crucial. Pay close attention to electrical connections, fuel system cleanliness, and suspension upkeep. Torque specifications must be strictly adhered to. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer Origins: | Aprilia is an Italian manufacturer with a strong heritage in racing motorcycles, known for performance and innovative designs. |
| Model Evolution | |
| Etv Caponord Development: | The ETV Caponord was Aprilia's entry into the adventure-touring market, utilizing the potent V990 engine derived from their RSV Mille sportbike, adapted for versatility and long-distance comfort. |
| Production | |
| Production Years: | 2001 - 2007 |
| Manufacturing Location: | Italy |
| Awards & Recognition | |
| Recognitions | |
| Awards Received: | While specific awards for the ETV Caponord model itself are not widely publicized, it was generally well-regarded within the adventure touring segment for its performance and unique character. |