Aprilia Habana Mojito 125 1999-2012 WSM Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Model Variant: Habana / Mojito Product Type: Workshop Service Manual (WSM) Product Title: Aprilia Habana Mojito 125 1999-2012 WSM Service Repair Manual 👋 Introduction Market Position Market Position: The Aprilia Habana Mojito 125 was positioned as a stylish, retro-themed urban scooter offering a blend of practicality and European flair. It competed in the popular 125cc scooter segment, attracting riders seeking distinctive styling and urban maneuverability. Competitive Analysis Competitors: Competed against models from Piaggio (Vespa LX125), Honda (SH125i), Yamaha (X-MAX 125, although later in the model run), and Kymco. Key Features Key Features: Distinctive retro styling inspired by the 1950s, comfortable seating, practical under-seat storage, agile handling for city use, reliable 125cc engine. Target Audience Target Audience: Professional motorcycle technicians, experienced DIY mechanics, and owners who prefer to perform their own maintenance and repairs. 📋 Manual Details Coverage Coverage Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Format Format: Digital (likely PDF) Type Manual Type: Service and Repair Manual Language Language: English (common for aftermarket manuals, though original could vary) Pages Estimated Page Count: ~300-500 pages (typical for comprehensive WSMs of this era) Source Manual Source: Likely an aftermarket or factory-authorized reproduction manual. 📖 Manual Coverage Systems Systems Covered: Engine mechanical, fuel system, ignition system, lubrication, cooling system, exhaust system, transmission, drivetrain, chassis, suspension (front and rear), steering, brakes (front and rear), electrical system (wiring diagrams, lighting, starting, charging), bodywork, maintenance procedures, troubleshooting. Procedures Procedures Included: Routine maintenance (oil changes, filter replacements, spark plug checks), detailed disassembly and reassembly of all major components, engine tuning, carburetor adjustments, electrical system diagnostics, troubleshooting guides, component replacement, torque specifications, special tool recommendations. Depth Technical Depth: Comprehensive for mechanics and advanced DIY users, covering everything from basic service to complete engine and transmission overhauls. Includes diagnostic procedures and fault finding. Troubleshooting Troubleshooting Guides: Detailed troubleshooting flowcharts and diagnostic procedures for common starting, running, electrical, and braking issues. Components Engine Component Coverage: Cylinder head, piston, crankshaft, connecting rod, valves, camshaft, oil pump, water pump (if applicable, though likely air-cooled), seals, gaskets. Chassis Component Coverage: Frame inspection and repair, front fork assembly, rear shock absorber, swingarm, wheel bearings, steering head bearings. Electrical Electrical System Coverage: Full wiring diagrams by year and model variant, starter motor, alternator, battery, ignition coil, regulator/rectifier, lighting circuits, horn, switches, and fuses. Bodywork Bodywork Coverage: Front fairing, leg shield, seat, storage compartment, tail section, fenders, body panel removal and installation. 📊 Manual Specifications File Characteristics File Format Details: Searchable text, high-resolution diagrams and illustrations, printable pages. Physical Attributes Binding Type: N/A (Digital Format) Paper Type: N/A (Digital Format) Print Quality Print Quality: High resolution, clear line drawings and photographs (if applicable to digital version). Content Organization Content Organization: Organized into logical sections covering each major system, with clear headings, subheadings, and indexed content for quick reference. Visuals Illustrations And Diagrams: Detailed exploded views, line drawings, schematics, and potentially photographic illustrations for repair procedures. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 124.9 cc Bore X Stroke: 52 mm x 58.6 mm (typical for this engine family) Cooling System: Air-cooled Valve Train: SOHC, 2 valves per cylinder (common configuration) Performance Horsepower: ~11-12 HP (approximate, varies by market regulations and specific tuning) Torque: ~9-10 Nm (approximate) Fuel System Fuel Delivery: Carburetor (likely a 24mm or 26mm Mikuni or similar) or early EFI systems in later models depending on market. Fuel Type: Unleaded gasoline Fuel Tank Capacity: ~7.0 - 8.0 Liters (typical for the class) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Starter Starter System: Electric starter and kick starter. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch Type: Automatic centrifugal clutch Features Drive System: Belt drive to rear wheel 📐 Dimensions Exterior Length: ~1850 mm (approximate) Width: ~710 mm (approximate) Height: ~1150 mm (approximate) Weights Dry Weight: ~110-115 kg (approximate) Gross Vehicle Weight Rating: ~260 kg (typical for two-up riding with luggage) Wheelbase Wheelbase: ~1300 mm (approximate) Wheels Tires Front Tire Size: 3.50-10 (common) Rear Tire Size: 3.50-10 (common) Wheel Type: Cast aluminum alloy 🛡️ Safety Features Ratings Safety Ratings: Not applicable for this vehicle type in traditional automotive crash test metrics. Focus is on rider safety through handling and braking design. Active Features Braking System: Front: Disc brake (typically 200mm); Rear: Drum brake (typically 110mm or 130mm). Passive Features Lighting: Halogen headlamp, LED taillight/brake light, turn signals. 💡 Technology Features Infotainment Infotainment System: Basic analog dashboard with speedometer, fuel gauge, and indicator lights. No advanced infotainment systems present. Driver Assistance Driver Assistance Features: None (vehicle type). Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 km or annually (refer to manual for exact specification). Air Filter Cleaning Replacement: Every 3,000 - 6,000 km or as needed...
Aprilia Habana Mojito 125 1999-2012 WSM Service Repair Manual
👋 Introduction
Market Position
Market Position:
The Aprilia Habana Mojito 125 was positioned as a stylish, retro-themed urban scooter offering a blend of practicality and European flair. It competed in the popular 125cc scooter segment, attracting riders seeking distinctive styling and urban maneuverability.
Competitive Analysis
Competitors:
Competed against models from Piaggio (Vespa LX125), Honda (SH125i), Yamaha (X-MAX 125, although later in the model run), and Kymco.
Key Features
Key Features:
Distinctive retro styling inspired by the 1950s, comfortable seating, practical under-seat storage, agile handling for city use, reliable 125cc engine.
Target Audience
Target Audience:
Professional motorcycle technicians, experienced DIY mechanics, and owners who prefer to perform their own maintenance and repairs.
Routine maintenance (oil changes, filter replacements, spark plug checks), detailed disassembly and reassembly of all major components, engine tuning, carburetor adjustments, electrical system diagnostics, troubleshooting guides, component replacement, torque specifications, special tool recommendations.
Depth
Technical Depth:
Comprehensive for mechanics and advanced DIY users, covering everything from basic service to complete engine and transmission overhauls. Includes diagnostic procedures and fault finding.
Troubleshooting
Troubleshooting Guides:
Detailed troubleshooting flowcharts and diagnostic procedures for common starting, running, electrical, and braking issues.
Components
Engine Component Coverage:
Cylinder head, piston, crankshaft, connecting rod, valves, camshaft, oil pump, water pump (if applicable, though likely air-cooled), seals, gaskets.
Chassis Component Coverage:
Frame inspection and repair, front fork assembly, rear shock absorber, swingarm, wheel bearings, steering head bearings.
Electrical
Electrical System Coverage:
Full wiring diagrams by year and model variant, starter motor, alternator, battery, ignition coil, regulator/rectifier, lighting circuits, horn, switches, and fuses.
Bodywork
Bodywork Coverage:
Front fairing, leg shield, seat, storage compartment, tail section, fenders, body panel removal and installation.
📊 Manual Specifications
File Characteristics
File Format Details:
Searchable text, high-resolution diagrams and illustrations, printable pages.
Physical Attributes
Binding Type:
N/A (Digital Format)
Paper Type:
N/A (Digital Format)
Print Quality
Print Quality:
High resolution, clear line drawings and photographs (if applicable to digital version).
Content Organization
Content Organization:
Organized into logical sections covering each major system, with clear headings, subheadings, and indexed content for quick reference.
Visuals
Illustrations And Diagrams:
Detailed exploded views, line drawings, schematics, and potentially photographic illustrations for repair procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
124.9 cc
Bore X Stroke:
52 mm x 58.6 mm (typical for this engine family)
Cooling System:
Air-cooled
Valve Train:
SOHC, 2 valves per cylinder (common configuration)
Performance
Horsepower:
~11-12 HP (approximate, varies by market regulations and specific tuning)
Torque:
~9-10 Nm (approximate)
Fuel System
Fuel Delivery:
Carburetor (likely a 24mm or 26mm Mikuni or similar) or early EFI systems in later models depending on market.
Halogen headlamp, LED taillight/brake light, turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog dashboard with speedometer, fuel gauge, and indicator lights. No advanced infotainment systems present.
Driver Assistance
Driver Assistance Features:
None (vehicle type).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually (refer to manual for exact specification).
Air Filter Cleaning Replacement:
Every 3,000 - 6,000 km or as needed based on operating conditions.
Spark Plug Check Replacement:
Every 5,000 - 10,000 km.
Transmission Oil Change:
Every 6,000 - 10,000 km (for gearbox oil).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher (e.g., Motul 5100, Castrol Power 1 4T).
Engine Oil Capacity:
~0.8 - 1.0 Liters (check dipstick/level window).
Gearbox Oil Type:
SAE 80W-90 GL-3 or GL-4 gear oil.
Brake Fluid Type:
DOT 4 brake fluid.
Coolant Type:
Not applicable for air-cooled engine.
Known Issues
Common Issues:
Carburetor clogging due to infrequent use or poor fuel quality, electrical connector corrosion (especially in humid climates), wear on CVT belt and rollers, rear brake drum adjustment may be needed.
Preventative Maintenance:
Regular fuel stabilizer use if stored, keeping battery charged, periodic cleaning of electrical contacts, ensuring proper air filter maintenance.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer renowned for its sport motorcycles and scooters, with a strong racing pedigree. Founded in 1945, Aprilia has a history of innovation and performance in the two-wheeled industry.
Model Evolution
Model Evolution:
The Habana Mojito 125 was introduced in the late 1990s as part of Aprilia's strategy to expand its scooter offerings with distinctive styling. It remained in production for a significant period, evolving subtly with minor updates and emissions compliance changes over its lifespan. It was part of a broader range of Aprilia scooters including the Scarabeo and Leonardo.
Production
Production Period:
1999 - 2012
Manufacturing Location:
Italy (primary)
Model Notes
Model Notes:
The Habana and Mojito were often sold under both names, or the Mojito was an evolution/variant of the Habana platform, sharing many core components.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
While not typically receiving formal 'awards', the Habana Mojito line was recognized for its distinctive styling and appeal in the European scooter market.