Aprilia Habana Mojito 150 1999-2012 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 150 Product Type: Workshop Service Repair Manual Codes Engine Code General: LEADER (typically) 👋 Introduction Market Position Segment: Retro-styled scooter with a 150cc engine, targeting urban commuters and enthusiasts of classic design. Competes in the premium scooter segment. Competitive Analysis Key Competitors: Vespa GTS 150, Piaggio Liberty 150, Kymco Agility 150, Yamaha XMAX 125 (though smaller displacement, similar market). Key Features Design Philosophy: Combines retro styling reminiscent of 1950s scooters with modern engineering and performance. Known for its distinctive large front wheel and chrome accents. 📋 Manual Details Coverage Areas Supported Model Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Page Count Estimated Pages: Comprehensive (typical workshop manuals of this era range from 200-500+ pages, specific count not provided in product info, but implies extensive detail) Manual Type Type: Workshop Service Repair Manual Language Language: English (standard for most Aprilia manuals sold internationally, though original language may vary) Format Format: Digital (PDF likely, given common distribution for service manuals) 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, lubrication system, cooling system, fuel system, exhaust system, ignition system, electrical starting system. Chassis: Frame, front suspension (forks), rear suspension (shock absorber), steering system, wheels, tires, braking system (front and rear). Electrical: Wiring diagrams, lighting system, battery, charging system (alternator/stator), starter motor, ignition switch, fuses, relays, instrumentation, horn, turn signals. Bodywork: Body panels, fairings, seat, storage compartments, stands (center and side). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, coolant replacement, chain/belt adjustment (if applicable). Repair: Engine rebuilds, carburetor cleaning/rebuilding, brake caliper servicing, suspension fork rebuilds, electrical component replacement, body panel repair and alignment. Troubleshooting: Diagnostic charts, common problem identification, symptom-based troubleshooting guides, electrical fault finding. Technical Depth Scope: Comprehensive; covers routine maintenance, minor repairs, major overhauls, and detailed diagnostic procedures. Designed for experienced technicians and capable DIY mechanics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) is the most common and practical format for digital workshop manuals, offering searchability and platform compatibility. Print Quality Quality: High-resolution scans or digital originals ensuring clarity of text and diagrams. Essential for accurate interpretation of technical drawings. Binding Type Binding: N/A (for digital format). If physical, would expect professional binding suitable for workshop use. Paper Type Paper: N/A (for digital format). If physical, would expect durable paper stock to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, air-cooled (typically) Displacement: Approximately 150cc (exact figures may vary slightly by specific engine variant, often around 151cc or 153cc for the LEADER engine family) Bore X Stroke: Typically around 57mm x 58.6mm (for standard LEADER 150 variants) Compression Ratio: Typically around 10.5:1 Performance Horsepower: Approx. 11-12 HP @ 7,000-7,500 RPM (actual figures vary) Torque: Approx. 12-13 Nm @ 5,500-6,000 RPM (actual figures vary) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 26mm or similar) for earlier models. Later models may feature fuel injection depending on regional specifications. Fuel Type: Unleaded Gasoline (RON 95 recommended) Engine Internals Valve Train: SOHC, 2 valves Lubrication Oil Type Capacity: SAE 10W-40 API SG or higher (e.g., Motul 5100 10W-40). Capacity approx. 0.8 - 1.0 liters (check dipstick). Cooling Cooling System: Air-cooled 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with dry clutch Features Gear Reduction: Primary and secondary reduction gears, specific ratios are detailed in the manual. Fluid Specifications Transmission Fluid: Gear oil for final drive reduction gears (e.g., SAE 75W-90 or 80W-90 GL-4), check manual for specific quantity and grade. CVT belt and roller maintenance is critical. 📐 Dimensions Exterior Length: Approx. 1900 mm Width: Approx. 760 mm Height: Approx. 1280 mm (to handlebars) Wheelbase: Approx. 1350 mm Weights Dry Weight: Approx. 120-130 kg (varies slightly) Gross Vehicle Weight Rating: Approx. 280-300 kg Tires Front Tire Size: 120/70-16 (unique large front wheel) Rear Tire Size: 130/80-15 Wheels Wheel Type: Alloy wheels 🛡️ Safety Features Active Features Braking System: Front: Hydraulic disc brake (e.g., 220mm disc with 2-piston caliper). Rear: Drum brake (e.g., 140mm diameter) or disc brake depending on specific variant/market. Passive Features Lighting: Halogen headlight, taillight, brake light, turn signals, indicator lights. 💡 Technology Features Infotainment Dashboard: Analog speedometer, odometer, fuel gauge, indicator lights for turn signals, high beam, oil pressure/low oil level, and engine status. Driver Assistance ABS: ABS was not a common option on this model during its production run; standard braking systems apply. Connectivity Usb Charging: Not typically factory-equipped; aftermarket charging ports are common modifications. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually. Check manual for exact mileage. Air Filter Cleaning Replacement: Clean every 3,000 km, replace every 6,000-10,000 km. Spark Plug Service: Inspect/clean every 3,000 km, replace every 6,000-10,000 km (specific plug type required). Brake Fluid Flush: Every 2 years or as per...
Retro-styled scooter with a 150cc engine, targeting urban commuters and enthusiasts of classic design. Competes in the premium scooter segment.
Competitive Analysis
Key Competitors:
Vespa GTS 150, Piaggio Liberty 150, Kymco Agility 150, Yamaha XMAX 125 (though smaller displacement, similar market).
Key Features
Design Philosophy:
Combines retro styling reminiscent of 1950s scooters with modern engineering and performance. Known for its distinctive large front wheel and chrome accents.
Comprehensive (typical workshop manuals of this era range from 200-500+ pages, specific count not provided in product info, but implies extensive detail)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (standard for most Aprilia manuals sold internationally, though original language may vary)
Format
Format:
Digital (PDF likely, given common distribution for service manuals)
Engine rebuilds, carburetor cleaning/rebuilding, brake caliper servicing, suspension fork rebuilds, electrical component replacement, body panel repair and alignment.
Troubleshooting:
Diagnostic charts, common problem identification, symptom-based troubleshooting guides, electrical fault finding.
Technical Depth
Scope:
Comprehensive; covers routine maintenance, minor repairs, major overhauls, and detailed diagnostic procedures. Designed for experienced technicians and capable DIY mechanics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format) is the most common and practical format for digital workshop manuals, offering searchability and platform compatibility.
Print Quality
Quality:
High-resolution scans or digital originals ensuring clarity of text and diagrams. Essential for accurate interpretation of technical drawings.
Binding Type
Binding:
N/A (for digital format). If physical, would expect professional binding suitable for workshop use.
Paper Type
Paper:
N/A (for digital format). If physical, would expect durable paper stock to withstand workshop conditions.
Carburetor (e.g., Dell'Orto PHVA 26mm or similar) for earlier models. Later models may feature fuel injection depending on regional specifications.
Fuel Type:
Unleaded Gasoline (RON 95 recommended)
Engine Internals
Valve Train:
SOHC, 2 valves
Lubrication
Oil Type Capacity:
SAE 10W-40 API SG or higher (e.g., Motul 5100 10W-40). Capacity approx. 0.8 - 1.0 liters (check dipstick).
Cooling
Cooling System:
Air-cooled
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with dry clutch
Features
Gear Reduction:
Primary and secondary reduction gears, specific ratios are detailed in the manual.
Fluid Specifications
Transmission Fluid:
Gear oil for final drive reduction gears (e.g., SAE 75W-90 or 80W-90 GL-4), check manual for specific quantity and grade. CVT belt and roller maintenance is critical.
📐 Dimensions
Exterior
Length:
Approx. 1900 mm
Width:
Approx. 760 mm
Height:
Approx. 1280 mm (to handlebars)
Wheelbase:
Approx. 1350 mm
Weights
Dry Weight:
Approx. 120-130 kg (varies slightly)
Gross Vehicle Weight Rating:
Approx. 280-300 kg
Tires
Front Tire Size:
120/70-16 (unique large front wheel)
Rear Tire Size:
130/80-15
Wheels
Wheel Type:
Alloy wheels
🛡️ Safety Features
Active Features
Braking System:
Front: Hydraulic disc brake (e.g., 220mm disc with 2-piston caliper). Rear: Drum brake (e.g., 140mm diameter) or disc brake depending on specific variant/market.
Analog speedometer, odometer, fuel gauge, indicator lights for turn signals, high beam, oil pressure/low oil level, and engine status.
Driver Assistance
ABS:
ABS was not a common option on this model during its production run; standard braking systems apply.
Connectivity
Usb Charging:
Not typically factory-equipped; aftermarket charging ports are common modifications.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually. Check manual for exact mileage.
Air Filter Cleaning Replacement:
Clean every 3,000 km, replace every 6,000-10,000 km.
Spark Plug Service:
Inspect/clean every 3,000 km, replace every 6,000-10,000 km (specific plug type required).
Brake Fluid Flush:
Every 2 years or as per manual recommendation.
Transmission Fluid Change:
Every 6,000-10,000 km for final drive gears.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water. (Check for liquid-cooled variants, though most 150cc are air-cooled. If liquid-cooled, capacity is approx. 0.5-0.7L)
Known Issues
Common Problems:
CVT belt wear, voltage regulator failure, carburetor jetting issues (especially if storage is prolonged), occasional electrical connector corrosion, rear brake adjustment becoming less effective over time.
Part Numbers
Air Filter Example:
Part numbers vary, but would be specific to Aprilia's LEADER 150 engine. E.g., Aprilia part numbers often start with AP82xx or AP9xx.
Oil Filter Example:
Some models may have an inline oil filter, or simply rely on the drain plug screen. Specific part numbers are critical and found in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters, often with a racing heritage.
Model Evolution
Development:
The Habana Mojito design was launched in the late 1990s, capitalizing on the retro scooter trend. It shares powertrain components with other Aprilia models from the LEADER engine family.
Production
Manufacturing Location:
Primarily Italy (Piaggio Group factories).
🏆 Awards & Recognition
Recognitions
Awards:
Specific industry awards are not prominently documented for this particular model, but it was recognized for its distinctive styling and enjoyable riding experience in the retro scooter segment.