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Aprilia Mojito 50 125 150 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mojito Engine Variants: 50cc, 125cc, 150cc Production Years Covered: Typically early 2000s to mid-2010s (specific years depend on manual edition, inferring based on model lineage) 👋 Introduction Market Position Scooter Segment: Stylish, retro-styled urban scooter Competitive Analysis Competitors: Vespa LX series, Yamaha Vino, Honda Metropolitan Key Features Design Appeal: Distinctive retro styling, often with a chrome finish and unique headlight design Target Audience: Riders seeking a stylish and maneuverable scooter for city commuting 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service for Aprilia Mojito scooters (50cc, 125cc, 150cc variants) Page Count Estimated Page Count: 200-400 pages (typical for detailed workshop manuals) Manual Type Manual Type: Workshop Repair Manual / Service Manual Language Language: English (commonly, but regional variations may exist) Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, diagnostics, performance tuning, cooling system, lubrication system Fuel System: Carburetor/Fuel Injection system (depending on variant), fuel pump, fuel tank, fuel lines, fuel filter Transmission Drivetrain: Automatic transmission (CVT - Continuously Variable Transmission) disassembly, inspection, repair, belt replacement, clutch assembly Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, starting system, switches, sensors Braking System: Brake caliper service, brake pad replacement, brake fluid flushing and bleeding, hydraulic lines, master cylinder, brake disc inspection Suspension Steering: Front fork service, rear shock absorber replacement, steering column components, wheel bearings Chassis Bodywork: Frame inspection, body panel removal and installation, seat, fairings, handlebars, kickstand Procedures Included Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, common fault identification Maintenance Procedures: Oil changes, filter replacements, spark plug servicing, coolant checks, brake fluid checks, tire pressure checks Repair Procedures: Detailed step-by-step instructions for component removal, repair, and reassembly Rebuild Procedures: Engine rebuilds, transmission overhauls, fork rebuilds Technical Depth Depth Of Information: Highly detailed, suitable for professional mechanics and advanced DIY enthusiasts Torque Specifications: Includes critical torque values for all fasteners Special Tools: Lists required special tools for specific repair procedures 📊 Manual Specifications File Format Digital File Type: PDF (Portable Document Format) Searchability: Likely searchable text for easy keyword access Print Quality Print Readability: Designed for clear reproduction when printed Binding Type Physical Binding: N/A (Digital Format) Paper Type Physical Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type 50Cc: Typically a 2-stroke, air-cooled, single-cylinder engine Engine Type 125Cc: Typically a 4-stroke, air or liquid-cooled, single-cylinder engine Engine Type 150Cc: Typically a 4-stroke, air or liquid-cooled, single-cylinder engine Performance Power Output 50Cc: Approximately 3-5 HP (varies by specific model and tuning) Power Output 125Cc: Approximately 9-12 HP (varies by specific model and tuning) Power Output 150Cc: Approximately 11-14 HP (varies by specific model and tuning) Fuel System Fuel Delivery 50Cc: Carburetor (e.g., Dell'Orto PHVA) Fuel Delivery 125 150Cc: Carburetor or Electronic Fuel Injection (EFI), depending on year and market 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Clutch Type: Automatic centrifugal clutch Drive Type: Belt drive to rear wheel 📐 Dimensions Exterior Wheelbase Approx: 1250-1350 mm (model dependent) Seat Height Approx: 770-790 mm (model dependent) Weights Dry Weight 50Cc Approx: 95-105 kg Dry Weight 125Cc Approx: 110-120 kg Dry Weight 150Cc Approx: 115-125 kg 🛡️ Safety Features Active Features Braking System Front: Disc brake (typically 220mm or 250mm diameter) Braking System Rear: Drum brake or Disc brake (depending on model variant) Passive Features Lighting System: Halogen headlights, LED tail light and indicators (later models) 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge, odometer, indicator lights (style varies by model year) Driver Assistance ABS: Generally not equipped with ABS on most models. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 3,000-5,000 km or annually (refer to specific manual) Gear Oil Change Interval: Every 6,000-10,000 km (for 4-stroke models, rear differential oil) Air Filter Cleaning Replacement: Every 5,000-7,500 km or as needed Spark Plug Replacement: Every 5,000-10,000 km (depending on plug type) Fluid Specifications Engine Oil Type 4T: SAE 10W-40 API SG or higher (check manual for exact specs) Engine Oil Capacity 4T: Approximately 0.8-1.2 Liters (check manual for exact capacity) Brake Fluid Type: DOT 4 (refer to manual for specific recommendations) Known Issues Common Wear Items: CVT belt, brake pads, tires, suspension seals (due to urban use) Potential Electrical Issues: Corrosion on connectors, regulator/rectifier failure (common in older scooters) Carburetor Tuning: May require periodic adjustment for optimal performance, especially with altitude or fuel changes. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian manufacturer renowned for its sport motorcycles and scooters. Model Evolution Mojito Design Concept: Introduced to offer a stylish, retro-themed scooter for urban mobility, blending classic aesthetics with modern engineering. Production Manufacturing Origin: Italy (typically, with some components possibly sourced elsewhere). 🏆 Awards & Recognition Recognitions Design Awards: While specific awards aren't always publicized for individual scooter models, the Mojito's distinctive...
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Aprilia Mojito 50 125 150 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mojito
Engine Variants:
50cc, 125cc, 150cc
Production Years Covered:
Typically early 2000s to mid-2010s (specific years depend on manual edition, inferring based on model lineage)
👋 Introduction
Market Position
Scooter Segment:
Stylish, retro-styled urban scooter
Competitive Analysis
Competitors:
Vespa LX series, Yamaha Vino, Honda Metropolitan
Key Features
Design Appeal:
Distinctive retro styling, often with a chrome finish and unique headlight design
Target Audience:
Riders seeking a stylish and maneuverable scooter for city commuting
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service for Aprilia Mojito scooters (50cc, 125cc, 150cc variants)
Page Count
Estimated Page Count:
200-400 pages (typical for detailed workshop manuals)
Manual Type
Manual Type:
Workshop Repair Manual / Service Manual
Language
Language:
English (commonly, but regional variations may exist)
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, diagnostics, performance tuning, cooling system, lubrication system
Fuel System:
Carburetor/Fuel Injection system (depending on variant), fuel pump, fuel tank, fuel lines, fuel filter
Transmission Drivetrain:
Automatic transmission (CVT - Continuously Variable Transmission) disassembly, inspection, repair, belt replacement, clutch assembly
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, starting system, switches, sensors
Braking System:
Brake caliper service, brake pad replacement, brake fluid flushing and bleeding, hydraulic lines, master cylinder, brake disc inspection
Suspension Steering:
Front fork service, rear shock absorber replacement, steering column components, wheel bearings
Chassis Bodywork:
Frame inspection, body panel removal and installation, seat, fairings, handlebars, kickstand
Procedures Included
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, common fault identification
Maintenance Procedures:
Oil changes, filter replacements, spark plug servicing, coolant checks, brake fluid checks, tire pressure checks
Repair Procedures:
Detailed step-by-step instructions for component removal, repair, and reassembly
Rebuild Procedures:
Engine rebuilds, transmission overhauls, fork rebuilds
Technical Depth
Depth Of Information:
Highly detailed, suitable for professional mechanics and advanced DIY enthusiasts
Torque Specifications:
Includes critical torque values for all fasteners
Special Tools:
Lists required special tools for specific repair procedures
📊 Manual Specifications
File Format
Digital File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text for easy keyword access
Print Quality
Print Readability:
Designed for clear reproduction when printed
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type 50Cc:
Typically a 2-stroke, air-cooled, single-cylinder engine
Engine Type 125Cc:
Typically a 4-stroke, air or liquid-cooled, single-cylinder engine
Engine Type 150Cc:
Typically a 4-stroke, air or liquid-cooled, single-cylinder engine
Performance
Power Output 50Cc:
Approximately 3-5 HP (varies by specific model and tuning)
Power Output 125Cc:
Approximately 9-12 HP (varies by specific model and tuning)
Power Output 150Cc:
Approximately 11-14 HP (varies by specific model and tuning)
Fuel System
Fuel Delivery 50Cc:
Carburetor (e.g., Dell'Orto PHVA)
Fuel Delivery 125 150Cc:
Carburetor or Electronic Fuel Injection (EFI), depending on year and market
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Clutch Type:
Automatic centrifugal clutch
Drive Type:
Belt drive to rear wheel
📐 Dimensions
Exterior
Wheelbase Approx:
1250-1350 mm (model dependent)
Seat Height Approx:
770-790 mm (model dependent)
Weights
Dry Weight 50Cc Approx:
95-105 kg
Dry Weight 125Cc Approx:
110-120 kg
Dry Weight 150Cc Approx:
115-125 kg
🛡️ Safety Features
Active Features
Braking System Front:
Disc brake (typically 220mm or 250mm diameter)
Braking System Rear:
Drum brake or Disc brake (depending on model variant)
Passive Features
Lighting System:
Halogen headlights, LED tail light and indicators (later models)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, odometer, indicator lights (style varies by model year)
Driver Assistance
ABS:
Generally not equipped with ABS on most models.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 3,000-5,000 km or annually (refer to specific manual)
Gear Oil Change Interval:
Every 6,000-10,000 km (for 4-stroke models, rear differential oil)
Air Filter Cleaning Replacement:
Every 5,000-7,500 km or as needed
Spark Plug Replacement:
Every 5,000-10,000 km (depending on plug type)
Fluid Specifications
Engine Oil Type 4T:
SAE 10W-40 API SG or higher (check manual for exact specs)
Engine Oil Capacity 4T:
Approximately 0.8-1.2 Liters (check manual for exact capacity)
Brake Fluid Type:
DOT 4 (refer to manual for specific recommendations)
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, suspension seals (due to urban use)
Potential Electrical Issues:
Corrosion on connectors, regulator/rectifier failure (common in older scooters)
Carburetor Tuning:
May require periodic adjustment for optimal performance, especially with altitude or fuel changes.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its sport motorcycles and scooters.
Model Evolution
Mojito Design Concept:
Introduced to offer a stylish, retro-themed scooter for urban mobility, blending classic aesthetics with modern engineering.
Production
Manufacturing Origin:
Italy (typically, with some components possibly sourced elsewhere).
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards aren't always publicized for individual scooter models, the Mojito's distinctive styling has been recognized for its aesthetic appeal within the scooter market.
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