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Aprilia Pegaso 650 i.e. Service Repair Manual 2002

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 i.e. Year: 2002 Codes Engine Code Identifier: AP8200057 👋 Introduction Market Position Segment: Adventure Touring / Dual-Sport Motorcycle Target Audience: Owners and technicians performing maintenance and repair on the Aprilia Pegaso 650 i.e. Competitive Analysis Competitors 2002: BMW F650GS, Suzuki DL650 V-Strom, Kawasaki KLR650 Key Features Versatility: Designed for both on-road and light off-road use 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service and repair Page Count Total Pages: 320 Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Full coverage including disassembly, assembly, diagnostics, and tuning Fuel System: Injection system, fuel pump, injectors, fuel pressure regulation Ignition System: Spark plugs, coils, ECU control, timing Cooling System: Radiator, fan, thermostat, coolant flow, pressure testing Exhaust System: Catalytic converter, mufflers, exhaust gas recirculation (if applicable) Transmission System: Clutch operation, gear selection, lubrication, disassembly and assembly Frame And Suspension: Front fork (telescopic, inverted), rear shock absorber, swingarm, linkage, bearings Braking System: Front and rear brakes (hydraulic discs), calipers, master cylinders, brake lines, bleeding procedures Electrical System: Battery, charging system (stator, rectifier/regulator), starter motor, lighting, wiring diagrams, fuses, relays Instrumentation And Controls: Dashboard, switches, throttle control, clutch lever, brake lever Bodywork And Fittings: Fairings, seat, fuel tank, fenders, fasteners Procedures Included Maintenance Procedures: Oil changes, filter replacements, chain adjustment, tire pressure checks, brake pad inspection Repair Procedures: Engine rebuilds, transmission overhauls, suspension component replacement, electrical diagnostics Troubleshooting Guides: Diagnostic trees for common faults and symptoms Component Location: Detailed diagrams and descriptions of component placement Technical Depth Depth Of Information: Factory-level detail for both routine maintenance and advanced repairs Diagnostic Capabilities: Includes procedures for identifying and resolving issues with the electronic fuel injection system 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing quick navigation Print Quality Print Clarity: Light, but very readable (as per original print) Binding Type Binding: Not applicable (PDF format) Paper Type Paper Quality: Not applicable (PDF format) Features Navigability: Quick section jumping and printing capabilities ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 652 cc (652 cm³) Bore X Stroke: 100 mm x 82 mm Compression Ratio: 9.5:1 (typical for this era single) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 48-50 hp @ 6,700 rpm (model dependent, actual figures in manual) Torque: Approx. 58-60 Nm @ 5,500 rpm (model dependent, actual figures in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (i.e.) Fuel Type: Unleaded gasoline Lubrication Oil Type Specification: Refer to manual for specific viscosity and API classification (likely SAE 10W-40 or 15W-50) Oil Capacity Engine Oil Capacity With Filter: Refer to manual for exact capacity (typically 2.5-3.0 liters) 🔧 Transmission Standard Transmission Type: 5-speed manual Features Clutch Type: Wet multi-plate Fluid Specifications Transmission Oil Type: Refer to manual for specific transmission oil or engine oil type depending on shared lubrication 📐 Dimensions Exterior Wheelbase: Refer to manual for exact measurement (typically around 1480-1500 mm) Weights Dry Weight: Refer to manual for exact specification (typically around 170-180 kg) Wet Weight: Refer to manual for exact specification (including fluids) Wheels And Tires Front Tire Size: Refer to manual for exact size (common sizes include 90/90-21) Rear Tire Size: Refer to manual for exact size (common sizes include 130/80-17 or 140/80-17) Front Wheel Type: Spoked wheel with tube-type tire Rear Wheel Type: Spoked wheel with tube-type or tubeless tire (check manual) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear ABS: Optional on some models/regions; refer to manual for presence Passive Features Lighting: Halogen headlight, LED taillight (typical for era) 💡 Technology Features Infotainment Dashboard Features: Analog speedometer, tachometer, LCD display for odometer, trip meter, fuel level, warning lights Driver Assistance ABS Availability: Optional, confirmation required via VIN or specific model variant. Connectivity Diagnostic Port: Likely has a proprietary diagnostic connector for ECU access; manual will detail usage. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage or time interval (typically 5,000-7,500 km or annually) Valve Clearance Check: Refer to manual for interval (typically 10,000-15,000 km) Chain Adjustment Interval: Regularly, or as specified by slack measurement in manual (e.g., 20-30mm) Fluid Specifications Brake Fluid Type: DOT 4 (refer to manual for specific requirements) Coolant Type: Ethylene glycol-based antifreeze (refer to manual for specific type/mix) Known Issues Common Wear Items: Clutch plates, suspension seals, cam chain tensioner (for single-cylinder engines of this era) Fuel Injection System Considerations: Potential for injector clogging or sensor issues; manual will detail diagnostic procedures 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Model Evolution Previous Generations: The Pegaso line has a history dating back to the early 1990s, evolving through different engine sizes and configurations. 2002 Update: The 'i.e.' designation signifies the adoption of Electronic Fuel Injection, a...
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Aprilia Pegaso 650 i.e. Service Repair Manual 2002
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650 i.e.
Year:
2002
Codes
Engine Code Identifier:
AP8200057
👋 Introduction
Market Position
Segment:
Adventure Touring / Dual-Sport Motorcycle
Target Audience:
Owners and technicians performing maintenance and repair on the Aprilia Pegaso 650 i.e.
Competitive Analysis
Competitors 2002:
BMW F650GS, Suzuki DL650 V-Strom, Kawasaki KLR650
Key Features
Versatility:
Designed for both on-road and light off-road use
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service and repair
Page Count
Total Pages:
320
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Full coverage including disassembly, assembly, diagnostics, and tuning
Fuel System:
Injection system, fuel pump, injectors, fuel pressure regulation
Ignition System:
Spark plugs, coils, ECU control, timing
Cooling System:
Radiator, fan, thermostat, coolant flow, pressure testing
Exhaust System:
Catalytic converter, mufflers, exhaust gas recirculation (if applicable)
Transmission System:
Clutch operation, gear selection, lubrication, disassembly and assembly
Frame And Suspension:
Front fork (telescopic, inverted), rear shock absorber, swingarm, linkage, bearings
Braking System:
Front and rear brakes (hydraulic discs), calipers, master cylinders, brake lines, bleeding procedures
Electrical System:
Battery, charging system (stator, rectifier/regulator), starter motor, lighting, wiring diagrams, fuses, relays
Instrumentation And Controls:
Dashboard, switches, throttle control, clutch lever, brake lever
Bodywork And Fittings:
Fairings, seat, fuel tank, fenders, fasteners
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, chain adjustment, tire pressure checks, brake pad inspection
Repair Procedures:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical diagnostics
Troubleshooting Guides:
Diagnostic trees for common faults and symptoms
Component Location:
Detailed diagrams and descriptions of component placement
Technical Depth
Depth Of Information:
Factory-level detail for both routine maintenance and advanced repairs
Diagnostic Capabilities:
Includes procedures for identifying and resolving issues with the electronic fuel injection system
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing quick navigation
Print Quality
Print Clarity:
Light, but very readable (as per original print)
Binding Type
Binding:
Not applicable (PDF format)
Paper Type
Paper Quality:
Not applicable (PDF format)
Features
Navigability:
Quick section jumping and printing capabilities
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
652 cc (652 cm³)
Bore X Stroke:
100 mm x 82 mm
Compression Ratio:
9.5:1 (typical for this era single)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 48-50 hp @ 6,700 rpm (model dependent, actual figures in manual)
Torque:
Approx. 58-60 Nm @ 5,500 rpm (model dependent, actual figures in manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (i.e.)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type Specification:
Refer to manual for specific viscosity and API classification (likely SAE 10W-40 or 15W-50)
Oil Capacity
Engine Oil Capacity With Filter:
Refer to manual for exact capacity (typically 2.5-3.0 liters)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Clutch Type:
Wet multi-plate
Fluid Specifications
Transmission Oil Type:
Refer to manual for specific transmission oil or engine oil type depending on shared lubrication
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for exact measurement (typically around 1480-1500 mm)
Weights
Dry Weight:
Refer to manual for exact specification (typically around 170-180 kg)
Wet Weight:
Refer to manual for exact specification (including fluids)
Wheels And Tires
Front Tire Size:
Refer to manual for exact size (common sizes include 90/90-21)
Rear Tire Size:
Refer to manual for exact size (common sizes include 130/80-17 or 140/80-17)
Front Wheel Type:
Spoked wheel with tube-type tire
Rear Wheel Type:
Spoked wheel with tube-type or tubeless tire (check manual)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
ABS:
Optional on some models/regions; refer to manual for presence
Passive Features
Lighting:
Halogen headlight, LED taillight (typical for era)
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, tachometer, LCD display for odometer, trip meter, fuel level, warning lights
Driver Assistance
ABS Availability:
Optional, confirmation required via VIN or specific model variant.
Connectivity
Diagnostic Port:
Likely has a proprietary diagnostic connector for ECU access; manual will detail usage.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage or time interval (typically 5,000-7,500 km or annually)
Valve Clearance Check:
Refer to manual for interval (typically 10,000-15,000 km)
Chain Adjustment Interval:
Regularly, or as specified by slack measurement in manual (e.g., 20-30mm)
Fluid Specifications
Brake Fluid Type:
DOT 4 (refer to manual for specific requirements)
Coolant Type:
Ethylene glycol-based antifreeze (refer to manual for specific type/mix)
Known Issues
Common Wear Items:
Clutch plates, suspension seals, cam chain tensioner (for single-cylinder engines of this era)
Fuel Injection System Considerations:
Potential for injector clogging or sensor issues; manual will detail diagnostic procedures
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Previous Generations:
The Pegaso line has a history dating back to the early 1990s, evolving through different engine sizes and configurations.
2002 Update:
The 'i.e.' designation signifies the adoption of Electronic Fuel Injection, a significant update for emissions and performance compared to earlier carbureted models.
Production
Production Period:
The Pegaso 650 was produced across various iterations from the 1990s into the 2000s. The 650 i.e. was a key model in this period.
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