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Aprilia RS 125 1993-2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS 125 Product Name: Aprilia RS 125 1993-2006 Service Repair Manual Download 👋 Introduction Market Position Positioning: Targeted towards owners and technicians of the Aprilia RS 125 motorcycle from 1993-2006 who require accurate, factory-level repair and maintenance guidance. Competitive Analysis Value Proposition: Offers the same detailed information as a dealer manual, ensuring high accuracy and comprehensiveness. Instant download provides immediate access, eliminating shipping delays and costs. Key Features Features: Factory service data, searchable PDF format, bookmarked sections, printable pages, coverage across multiple model years, instant download. 📋 Manual Details Coverage Areas Covered Years: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Detailed page count not specified, but described as 'complete factory service and repair manual'. Manual Type Type: Factory Service and Repair Manual Language Language: English (Implied by product description and typical manual offerings) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Systems: Engine, Fuel System, Cooling System, Lubrication, Chassis, Electrical System, Exhaust System, Routine Maintenance Cooling System Details: Extensive coverage including diagrams, coolant specifications, radiator servicing, thermistor and thermostat diagnostics, and expansion reservoir maintenance. Electrical System Details: Covers wiring diagrams, component testing, battery maintenance, ignition system troubleshooting, lighting circuits, and instrument panel functions. Procedures Included Procedures: Routine maintenance (drive chain adjustment, chain/sprocket wear check, cleaning, lubrication, chain slider inspection), lubrication system, fuel system servicing, cooling system diagnostics and repair (radiator, thermostat, thermistor, expansion reservoir), engine repair, exhaust system maintenance (including RAVE valve servicing), chassis work, electrical system troubleshooting, and general troubleshooting information. Engine Rebuild Procedures: Detailed procedures for engine disassembly, component inspection, piston/cylinder replacement, crankcase assembly, and more. Likely covers both base engine and RAVE valve system rebuilds. Technical Depth Depth: Comprehensive factory-level repair and diagnostic information, equivalent to what dealerships use. Covers routine maintenance to in-depth repairs. Diagnostic Capabilities: Includes troubleshooting charts and diagnostic procedures for identifying and resolving mechanical and electrical faults. 📊 Manual Specifications File Format Format Details: PDF. Described as 'real files not scans', 'completely bookmarked', and 'complete searchable'. Searchability: High. The manual is described as 'complete searchable', allowing users to quickly find specific keywords and topics. Print Quality Printability: All pages are printable, allowing users to print specific sections as needed. Binding Type Binding: Not applicable for digital download; provided as a digital file. Paper Type Paper Type: Not applicable for digital download; digital file. ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder (This is a widely known characteristic of the RS 125, though not explicitly stated in the product info). Engine Displacement: 125cc (This is inherent to the model name 'RS 125'). Performance Horsepower Range: Typically ranges from approximately 30-34 hp depending on year and specific market restrictions (e.g., learner restrictions). Torque Figure: Specific torque figures vary by year and configuration but are characteristic of a performance-oriented 125cc two-stroke. Fuel System Fuel Delivery: Carburetor-based fuel system. The manual covers the fuel system and likely details carburetor adjustments and cleaning. Oil Injection: Two-stroke oil injection system (as evidenced by 'REMOVING THE ENGINE OIL TANK' in the coverage). Engine Components Reed Valve System: Likely features a reed valve induction system, common in performance two-strokes. The manual's depth would cover its inspection and maintenance. Power Valve System: Features the Aprilia 'RAVE' (Rotary Assistant Valve Exhaust) system, explicitly mentioned in the manual coverage, which is critical for two-stroke performance across the rev range. 🔧 Transmission Standard Transmission Type: 6-speed manual transmission (Standard for the RS 125). Optional Optional Transmission: Not applicable, standard manual transmission. Features Clutch Type: Wet multi-plate clutch (Standard for this type of motorcycle). Gear Ratios: Specific gear ratios are detailed within the factory manual, crucial for performance tuning and troubleshooting. Maintenance Transmission Oil Spec: The manual would specify the correct type and viscosity of transmission oil (e.g., SAE 75W/90 or similar GL-4 rated gear oil), as well as capacity. 📐 Dimensions Exterior Wheelbase: Dimensions vary slightly by year, but typical wheelbase is around 1360-1370 mm. Weights Dry Weight: Dry weight typically around 130-135 kg, depending on the specific model year and included components. Fuel Capacity: Fuel tank capacity is typically around 11-13 liters. 🛡️ Safety Features Active Features Braking System: Front and rear disc brakes. Specific caliper types and rotor sizes would be detailed in the manual. Passive Features Frame Type: Aluminum alloy twin-spar frame (a hallmark of the RS 125). 💡 Technology Features Infotainment Infotainment System: Not applicable for this era of motorcycle. Focus is on mechanical and electrical systems. Driver Assistance Driver Assistance Features: Not applicable for this era of motorcycle. Focus is on mechanical and electrical systems. Lighting Lighting System: Covers the electrical system, including headlight, taillight, and turn signal bulb types and replacement procedures. Instrumentation Instrument Cluster: Details the operation and potential troubleshooting of the analog/digital instrument cluster, including...
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Type: Motorcycle
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Aprilia RS 125 1993-2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 125
Product Name:
Aprilia RS 125 1993-2006 Service Repair Manual Download
👋 Introduction
Market Position
Positioning:
Targeted towards owners and technicians of the Aprilia RS 125 motorcycle from 1993-2006 who require accurate, factory-level repair and maintenance guidance.
Competitive Analysis
Value Proposition:
Offers the same detailed information as a dealer manual, ensuring high accuracy and comprehensiveness. Instant download provides immediate access, eliminating shipping delays and costs.
Key Features
Features:
Factory service data, searchable PDF format, bookmarked sections, printable pages, coverage across multiple model years, instant download.
📋 Manual Details
Coverage Areas
Covered Years:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Page Count
Estimated Page Count:
Detailed page count not specified, but described as 'complete factory service and repair manual'.
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English (Implied by product description and typical manual offerings)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Systems:
Engine, Fuel System, Cooling System, Lubrication, Chassis, Electrical System, Exhaust System, Routine Maintenance
Cooling System Details:
Extensive coverage including diagrams, coolant specifications, radiator servicing, thermistor and thermostat diagnostics, and expansion reservoir maintenance.
Electrical System Details:
Covers wiring diagrams, component testing, battery maintenance, ignition system troubleshooting, lighting circuits, and instrument panel functions.
Procedures Included
Procedures:
Routine maintenance (drive chain adjustment, chain/sprocket wear check, cleaning, lubrication, chain slider inspection), lubrication system, fuel system servicing, cooling system diagnostics and repair (radiator, thermostat, thermistor, expansion reservoir), engine repair, exhaust system maintenance (including RAVE valve servicing), chassis work, electrical system troubleshooting, and general troubleshooting information.
Engine Rebuild Procedures:
Detailed procedures for engine disassembly, component inspection, piston/cylinder replacement, crankcase assembly, and more. Likely covers both base engine and RAVE valve system rebuilds.
Technical Depth
Depth:
Comprehensive factory-level repair and diagnostic information, equivalent to what dealerships use. Covers routine maintenance to in-depth repairs.
Diagnostic Capabilities:
Includes troubleshooting charts and diagnostic procedures for identifying and resolving mechanical and electrical faults.
📊 Manual Specifications
File Format
Format Details:
PDF. Described as 'real files not scans', 'completely bookmarked', and 'complete searchable'.
Searchability:
High. The manual is described as 'complete searchable', allowing users to quickly find specific keywords and topics.
Print Quality
Printability:
All pages are printable, allowing users to print specific sections as needed.
Binding Type
Binding:
Not applicable for digital download; provided as a digital file.
Paper Type
Paper Type:
Not applicable for digital download; digital file.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder (This is a widely known characteristic of the RS 125, though not explicitly stated in the product info).
Engine Displacement:
125cc (This is inherent to the model name 'RS 125').
Performance
Horsepower Range:
Typically ranges from approximately 30-34 hp depending on year and specific market restrictions (e.g., learner restrictions).
Torque Figure:
Specific torque figures vary by year and configuration but are characteristic of a performance-oriented 125cc two-stroke.
Fuel System
Fuel Delivery:
Carburetor-based fuel system. The manual covers the fuel system and likely details carburetor adjustments and cleaning.
Oil Injection:
Two-stroke oil injection system (as evidenced by 'REMOVING THE ENGINE OIL TANK' in the coverage).
Engine Components
Reed Valve System:
Likely features a reed valve induction system, common in performance two-strokes. The manual's depth would cover its inspection and maintenance.
Power Valve System:
Features the Aprilia 'RAVE' (Rotary Assistant Valve Exhaust) system, explicitly mentioned in the manual coverage, which is critical for two-stroke performance across the rev range.
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission (Standard for the RS 125).
Optional
Optional Transmission:
Not applicable, standard manual transmission.
Features
Clutch Type:
Wet multi-plate clutch (Standard for this type of motorcycle).
Gear Ratios:
Specific gear ratios are detailed within the factory manual, crucial for performance tuning and troubleshooting.
Maintenance
Transmission Oil Spec:
The manual would specify the correct type and viscosity of transmission oil (e.g., SAE 75W/90 or similar GL-4 rated gear oil), as well as capacity.
📐 Dimensions
Exterior
Wheelbase:
Dimensions vary slightly by year, but typical wheelbase is around 1360-1370 mm.
Weights
Dry Weight:
Dry weight typically around 130-135 kg, depending on the specific model year and included components.
Fuel Capacity:
Fuel tank capacity is typically around 11-13 liters.
🛡️ Safety Features
Active Features
Braking System:
Front and rear disc brakes. Specific caliper types and rotor sizes would be detailed in the manual.
Passive Features
Frame Type:
Aluminum alloy twin-spar frame (a hallmark of the RS 125).
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this era of motorcycle. Focus is on mechanical and electrical systems.
Driver Assistance
Driver Assistance Features:
Not applicable for this era of motorcycle. Focus is on mechanical and electrical systems.
Lighting
Lighting System:
Covers the electrical system, including headlight, taillight, and turn signal bulb types and replacement procedures.
Instrumentation
Instrument Cluster:
Details the operation and potential troubleshooting of the analog/digital instrument cluster, including tachometer and speedometer.
🔧 Maintenance
Service Intervals
Routine Checks:
The manual details intervals for chain adjustment, lubrication, coolant checks, brake fluid checks, and general bolt torquing.
Major Overhaul Intervals:
While specific intervals aren't listed, the manual would cover procedures for top-end rebuilds (piston, rings, cylinder) and potentially full engine overhauls.
Fluid Specifications
Engine Oil:
Specifies the correct two-stroke premix oil or oil for the autolube system, and recommends specific brands and viscosities (e.g., JASO FD rated).
Coolant Type:
Specifies the required coolant type and mixture ratio for the cooling system, typically a glycol-based antifreeze with corrosion inhibitors.
Brake Fluid Type:
Specifies the DOT standard for brake fluid (e.g., DOT 4) and recommended replacement intervals.
Known Issues
Common Problems:
The manual would assist in diagnosing and rectifying common issues such as carburation problems, RAVE valve sticking, clutch wear, and electrical gremlins. Specific common issues are not detailed in the product description but are typically covered in a comprehensive service manual.
Parts Information
Part Numbers:
While not explicitly stated, factory service manuals usually include part numbers for common wear items and replacement components.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, particularly in smaller displacement classes and road-racing.
Model Evolution
Rs125 Evolution:
The RS 125, introduced in the early 1990s, was Aprilia's flagship 125cc sportbike, evolving through various engine (Rotax 122, Rotax 123) and aesthetic updates during its production run until 2006 and beyond.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
The Aprilia RS 125 itself was highly regarded in its class for performance and handling, often winning comparison tests in motorcycle publications during its production years. The manual itself is a tool that enables owners to maintain this performance.
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