🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 125
Model Variant:
RS125
Years Covered:
1999-2004
Codes
Product Code:
APRILIA_RS_125_SERVICE_MANUAL_DOWNLOAD
👋 Introduction
Market Position
Segment:
Lightweight Supersport / Performance Motorcycle
Competitive Analysis
Key Competitors Era:
Yamaha YZF-R125 (later models), Honda CBR125R, Suzuki GSX-R125 (later models), Cagiva Mito 125
Key Features
Design Inspiration:
Technology derived from Aprilia's 125cc GP machines
Aerodynamics:
Re-styled after extensive wind-tunnel research for family resemblance to RSV1000 Factory
Lighting:
Twin halogen headlights
Value Proposition
Benefit To Owner:
Save money on maintenance and repairs, ensure long-term performance
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Page Count:
Not Specified (Comprehensive Coverage Implied)
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, overhaul, component testing, performance tuning
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, tank maintenance
Cooling System:
Radiator, coolant, fan, water pump, bleeding procedures
Lubrication:
Oil pump, oil filter, lubrication points, oil specifications
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, brakes
Electrical System:
Wiring diagrams, ignition system, lighting, battery, charging system, starter motor
General Information:
Vehicle identification, safety precautions, general maintenance guidelines
Routine Maintenance:
Scheduled checks, cleaning, adjustments
Procedures Included
Diagnostics:
Troubleshooting guides, fault finding procedures
Repair:
Step-by-step repair instructions for all major components
Disassembly And Assembly:
Detailed exploded views and assembly sequences
Adjustments:
Carburetor, clutch, throttle, brake levers
Technical Depth
Depth:
Comprehensive (from routine maintenance to complete engine rebuilds)
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
Printable without any restriction
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled (Rotax 122 E4 variant common for these years)
Displacement:
124.8 cc
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
Approximately 12.0:1
Performance
Horsepower:
Approx. 30-35 HP (variant dependent, restricted versions exist)
Torque:
Approx. 22-24 Nm
Fuel System
Carburetor:
Dell'Orto PHBH 28 or similar (often with adjustable jetting)
Fuel Type:
Unleaded gasoline (min 95 RON recommended)
Mixture Type:
Oil injection for two-stroke lubrication (separate oil tank)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet multi-plate
Features
Gear Ratios:
Specific ratios provided in manual
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 720 mm
Height:
Approx. 1120 mm
Weights
Dry Weight:
Approx. 140 kg
Wet Weight:
Approx. 155 kg (with fluids)
🛡️ Safety Features
Ratings
Certification:
European homologation standards (CE)
Active Features
Braking System:
Hydraulic disc brakes front and rear (often Brembo components)
Front Brake Spec:
Single 320mm disc, 4-piston caliper
Rear Brake Spec:
Single 220mm disc, 2-piston caliper
Passive Features
Frame Type:
Aluminum twin-spar frame
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature warning light
Driver Assistance
Ride Modes:
N/A (performance-oriented, no electronic ride modes)
Connectivity
Features:
N/A (Focus on mechanical and electrical systems)
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific mileage/time intervals (typically 3,000-5,000 km for engine oil)
Spark Plug Check:
Refer to manual (e.g., 5,000-7,500 km)
Chain Lubrication:
Frequent (every 500-1000 km or after riding in wet conditions)
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke synthetic oil (meeting API TC or JASO FD standards, specific Aprilia recommendation in manual)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Transmission Oil Type:
Specific gearbox oil (API GL-4 or GL-5, viscosity often 75W-90 or 80W-90), manual to specify
Known Issues
Common Problems Era:
Carburetor tuning sensitivity, potential for exhaust power valve issues if not maintained, electrical connector corrosion
Common Issues
Maintenance Tips:
Regular cleaning of the expansion chamber and exhaust power valve, proper jetting for atmospheric conditions, checking and cleaning the air filter regularly
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A., Italy
Model Evolution
Significance:
Iconic lightweight supersport, known for racing pedigree and performance for its class
Production
Production Period:
Originally launched in the 1990s, with continuous updates through early 2000s
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised for its handling, performance, and racing-inspired design in its class.
Frame, suspension (front and rear), steering, wheels, tires, brakes
Electrical System:
Wiring diagrams, ignition system, lighting, battery, charging system, starter motor
General Information:
Vehicle identification, safety precautions, general maintenance guidelines
Routine Maintenance:
Scheduled checks, cleaning, adjustments
Procedures Included
Diagnostics:
Troubleshooting guides, fault finding procedures
Repair:
Step-by-step repair instructions for all major components
Disassembly And Assembly:
Detailed exploded views and assembly sequences
Adjustments:
Carburetor, clutch, throttle, brake levers
Technical Depth
Depth:
Comprehensive (from routine maintenance to complete engine rebuilds)
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
Printable without any restriction
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled (Rotax 122 E4 variant common for these years)
Displacement:
124.8 cc
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
Approximately 12.0:1
Performance
Horsepower:
Approx. 30-35 HP (variant dependent, restricted versions exist)
Torque:
Approx. 22-24 Nm
Fuel System
Carburetor:
Dell'Orto PHBH 28 or similar (often with adjustable jetting)
Fuel Type:
Unleaded gasoline (min 95 RON recommended)
Mixture Type:
Oil injection for two-stroke lubrication (separate oil tank)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet multi-plate
Features
Gear Ratios:
Specific ratios provided in manual
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 720 mm
Height:
Approx. 1120 mm
Weights
Dry Weight:
Approx. 140 kg
Wet Weight:
Approx. 155 kg (with fluids)
🛡️ Safety Features
Ratings
Certification:
European homologation standards (CE)
Active Features
Braking System:
Hydraulic disc brakes front and rear (often Brembo components)
Front Brake Spec:
Single 320mm disc, 4-piston caliper
Rear Brake Spec:
Single 220mm disc, 2-piston caliper
Passive Features
Frame Type:
Aluminum twin-spar frame
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature warning light
Driver Assistance
Ride Modes:
N/A (performance-oriented, no electronic ride modes)
Connectivity
Features:
N/A (Focus on mechanical and electrical systems)
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific mileage/time intervals (typically 3,000-5,000 km for engine oil)
Spark Plug Check:
Refer to manual (e.g., 5,000-7,500 km)
Chain Lubrication:
Frequent (every 500-1000 km or after riding in wet conditions)
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke synthetic oil (meeting API TC or JASO FD standards, specific Aprilia recommendation in manual)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Transmission Oil Type:
Specific gearbox oil (API GL-4 or GL-5, viscosity often 75W-90 or 80W-90), manual to specify
Known Issues
Common Problems Era:
Carburetor tuning sensitivity, potential for exhaust power valve issues if not maintained, electrical connector corrosion
Common Issues
Maintenance Tips:
Regular cleaning of the expansion chamber and exhaust power valve, proper jetting for atmospheric conditions, checking and cleaning the air filter regularly
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A., Italy
Model Evolution
Significance:
Iconic lightweight supersport, known for racing pedigree and performance for its class
Production
Production Period:
Originally launched in the 1990s, with continuous updates through early 2000s
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised for its handling, performance, and racing-inspired design in its class.