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APRILIA RS250 Owners Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS250 Model Designation: RS 250 Vehicle Type: Sportbike Motorcycle Generation Generations Covered: Likely covers early to late production models of the RS250, potentially including MK1 and MK2 variations, depending on the specific publication date of the manual. Codes Engine Code Example: Rotax 257 (a common designation for the engine series) 👋 Introduction Market Position Market Position: The Aprilia RS250 was a highly regarded, high-performance two-stroke sportbike in its era, positioned as a premium offering for enthusiasts seeking track-day capability and aggressive styling. It competed with other 250cc two-stroke sportbikes known for their agility and power. Competitive Analysis Competitive Analysis: Competed fiercely with models like the Yamaha YZF-R25 (though R25 is a later model, the direct competition was other potent 250cc two-strokes of its time such as the Suzuki RG250 Gamma and Honda NSR250). The RS250 stood out for its advanced chassis and potent Rotax engine. Key Features Key Features: Lightweight chassis, potent V-twin two-stroke engine, aggressive sportbike styling, capable suspension and braking components, track-day performance focus. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive coverage for all aspects of Aprilia RS250 motorcycle operation, maintenance, and troubleshooting. Page Count Page Count: Not explicitly stated, but described as 'COMPLETE', implying extensive detail. Manual Type Manual Type: Owner's Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission, Clutch, Chassis, Suspension (Front and Rear), Brakes (Front and Rear), Electrical System, Lighting, Instrumentation, Controls, Bodywork, Wheels and Tires, Exhaust System. Procedures Included Procedures Included: Pre-ride inspection, Routine maintenance (oil changes, filter replacements, chain adjustment, spark plug checks), Tire pressure checks and adjustments, Brake system checks and adjustments, Coolant checks and replenishment, Lubrication points, Basic electrical troubleshooting, Carburetor adjustment, Air filter cleaning/replacement, Chain and sprocket maintenance, Winter storage procedures, Battery maintenance, Suspension adjustments, Chassis lubrication, Torque specifications for critical fasteners, Diagnostic procedures for common issues, Safe operating practices. Technical Depth Technical Depth: Detailed step-by-step instructions with numerous pictures and diagrams, suitable for owners of all skill levels performing DIY maintenance and minor repairs. Likely includes diagnostic information for common problems. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable pages, allowing users to print specific sections or the entire manual as needed. High-quality reproductions of original diagrams. Binding Type Binding Type: Digital Download (PDF) - No physical binding. Printable for local binding. Paper Type Paper Type: N/A (Digital Format) - Printable on standard paper types. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 90° V-twin, 2-stroke Engine Displacement: 249.2 cc (15.2 cu in) Bore X Stroke: 54 mm x 54.5 mm Compression Ratio: Approximately 7.4:1 (subject to specific model year and tuning) Power Output: Around 70-73 hp (51-54 kW) at 11,000 rpm (claimed, may vary by market and specific model year) Torque: Around 28.5-29.5 lb-ft (38.6-40 Nm) at 10,500 rpm (claimed, may vary) Valvetrain: APEC (Aprilia Performance Exhaust Control) or similar electronic exhaust power valve system Performance Top Speed: Exceeds 140 mph (225 km/h) Acceleration 0 60Mph: Approximately 3.5 - 4.0 seconds Fuel System Carburetors: Twin 34mm Dell'Orto PHBH or similar flat-slide carburetors Fuel Type: Premium Unleaded Gasoline (95-98 RON) Fuel Injection: Not applicable (Carbureted) Oil System: Premix or Automatic Oil Injection (depending on model variant and market) 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet, multi-plate clutch Features Gear Ratios: Specific ratios are detailed in the manual, essential for performance tuning and maintenance. Final Drive: Chain drive 📐 Dimensions Exterior Length: Approximately 77.6 inches (1970 mm) Width: Approximately 27.6 inches (700 mm) Height: Approximately 43.7 inches (1110 mm) Wheelbase: Approximately 54.5 inches (1385 mm) Weights Dry Weight: Approximately 304 lbs (138 kg) Wet Weight: Approximately 340 lbs (154 kg) (estimated with fluids) Fuel Capacity: Approximately 4.5 gallons (17 liters) 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety is primarily dependent on rider skill and adherence to operating procedures. The manual details safe operation and maintenance of safety-critical systems. Active Features Active Features: High-performance braking system (dual front discs, single rear disc), Agile chassis geometry for evasive maneuvers, Proper tire selection and maintenance are critical for active safety. Passive Features Passive Features: Robust frame construction, rider protection through proper seating and control ergonomics. 💡 Technology Features Infotainment Infotainment: N/A - This is a performance sportbike from the mid-to-late 90s; infotainment systems were not a feature. Driver Assistance Driver Assistance: N/A - No electronic driver assistance systems like ABS, traction control, or riding modes were present on this model. Connectivity Connectivity: N/A - No external connectivity features. 🔧 Maintenance Service Intervals Service Intervals: Detailed in the manual, typically including: Oil change every 3,000-4,000 miles (5,000-6,000 km) or annually; Chain lubrication and adjustment every 500-1,000 miles (800-1,500 km); Spark plug inspection/replacement every 6,000-8,000 miles (10,000-12,000 km); Air filter cleaning/replacement as...
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APRILIA RS250 Owners Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS250
Model Designation:
RS 250
Vehicle Type:
Sportbike Motorcycle
Generation
Generations Covered:
Likely covers early to late production models of the RS250, potentially including MK1 and MK2 variations, depending on the specific publication date of the manual.
Codes
Engine Code Example:
Rotax 257 (a common designation for the engine series)
👋 Introduction
Market Position
Market Position:
The Aprilia RS250 was a highly regarded, high-performance two-stroke sportbike in its era, positioned as a premium offering for enthusiasts seeking track-day capability and aggressive styling. It competed with other 250cc two-stroke sportbikes known for their agility and power.
Competitive Analysis
Competitive Analysis:
Competed fiercely with models like the Yamaha YZF-R25 (though R25 is a later model, the direct competition was other potent 250cc two-strokes of its time such as the Suzuki RG250 Gamma and Honda NSR250). The RS250 stood out for its advanced chassis and potent Rotax engine.
Key Features
Key Features:
Lightweight chassis, potent V-twin two-stroke engine, aggressive sportbike styling, capable suspension and braking components, track-day performance focus.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive coverage for all aspects of Aprilia RS250 motorcycle operation, maintenance, and troubleshooting.
Page Count
Page Count:
Not explicitly stated, but described as 'COMPLETE', implying extensive detail.
Manual Type
Manual Type:
Owner's Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission, Clutch, Chassis, Suspension (Front and Rear), Brakes (Front and Rear), Electrical System, Lighting, Instrumentation, Controls, Bodywork, Wheels and Tires, Exhaust System.
Procedures Included
Procedures Included:
Pre-ride inspection, Routine maintenance (oil changes, filter replacements, chain adjustment, spark plug checks), Tire pressure checks and adjustments, Brake system checks and adjustments, Coolant checks and replenishment, Lubrication points, Basic electrical troubleshooting, Carburetor adjustment, Air filter cleaning/replacement, Chain and sprocket maintenance, Winter storage procedures, Battery maintenance, Suspension adjustments, Chassis lubrication, Torque specifications for critical fasteners, Diagnostic procedures for common issues, Safe operating practices.
Technical Depth
Technical Depth:
Detailed step-by-step instructions with numerous pictures and diagrams, suitable for owners of all skill levels performing DIY maintenance and minor repairs. Likely includes diagnostic information for common problems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable pages, allowing users to print specific sections or the entire manual as needed. High-quality reproductions of original diagrams.
Binding Type
Binding Type:
Digital Download (PDF) - No physical binding. Printable for local binding.
Paper Type
Paper Type:
N/A (Digital Format) - Printable on standard paper types.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 90° V-twin, 2-stroke
Engine Displacement:
249.2 cc (15.2 cu in)
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
Approximately 7.4:1 (subject to specific model year and tuning)
Power Output:
Around 70-73 hp (51-54 kW) at 11,000 rpm (claimed, may vary by market and specific model year)
Torque:
Around 28.5-29.5 lb-ft (38.6-40 Nm) at 10,500 rpm (claimed, may vary)
Valvetrain:
APEC (Aprilia Performance Exhaust Control) or similar electronic exhaust power valve system
Performance
Top Speed:
Exceeds 140 mph (225 km/h)
Acceleration 0 60Mph:
Approximately 3.5 - 4.0 seconds
Fuel System
Carburetors:
Twin 34mm Dell'Orto PHBH or similar flat-slide carburetors
Fuel Type:
Premium Unleaded Gasoline (95-98 RON)
Fuel Injection:
Not applicable (Carbureted)
Oil System:
Premix or Automatic Oil Injection (depending on model variant and market)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet, multi-plate clutch
Features
Gear Ratios:
Specific ratios are detailed in the manual, essential for performance tuning and maintenance.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approximately 77.6 inches (1970 mm)
Width:
Approximately 27.6 inches (700 mm)
Height:
Approximately 43.7 inches (1110 mm)
Wheelbase:
Approximately 54.5 inches (1385 mm)
Weights
Dry Weight:
Approximately 304 lbs (138 kg)
Wet Weight:
Approximately 340 lbs (154 kg) (estimated with fluids)
Fuel Capacity:
Approximately 4.5 gallons (17 liters)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is primarily dependent on rider skill and adherence to operating procedures. The manual details safe operation and maintenance of safety-critical systems.
Active Features
Active Features:
High-performance braking system (dual front discs, single rear disc), Agile chassis geometry for evasive maneuvers, Proper tire selection and maintenance are critical for active safety.
Passive Features
Passive Features:
Robust frame construction, rider protection through proper seating and control ergonomics.
💡 Technology Features
Infotainment
Infotainment:
N/A - This is a performance sportbike from the mid-to-late 90s; infotainment systems were not a feature.
Driver Assistance
Driver Assistance:
N/A - No electronic driver assistance systems like ABS, traction control, or riding modes were present on this model.
Connectivity
Connectivity:
N/A - No external connectivity features.
🔧 Maintenance
Service Intervals
Service Intervals:
Detailed in the manual, typically including: Oil change every 3,000-4,000 miles (5,000-6,000 km) or annually; Chain lubrication and adjustment every 500-1,000 miles (800-1,500 km); Spark plug inspection/replacement every 6,000-8,000 miles (10,000-12,000 km); Air filter cleaning/replacement as needed based on operating conditions; Coolant flush every 2 years.
Fluid Specifications
Engine Oil:
High-quality 2-stroke synthetic oil for premix or automatic injection (specific API TC or JASO FD/FC rating recommended in manual).
Coolant:
Ethylene glycol-based antifreeze coolant with corrosion inhibitors (typically a 50/50 mix with distilled water).
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Transmission Oil:
Specific gear oil or transmission fluid as per Aprilia specifications (e.g., SAE 80W/90 GL-4/GL-5 or as explicitly stated in manual).
Known Issues
Known Issues:
Two-stroke engine wear (especially pistons and cylinders with high mileage), Carburetor synchronization issues, Electrical gremlins due to age, Power valve system maintenance and cleaning, Clutch wear, Suspension seals and bushings.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a rich racing heritage, particularly in smaller displacement two-stroke categories. This pedigree heavily influenced the design and performance of the RS250.
Model Evolution
Model Evolution:
The RS250 was a development of the highly successful Suzuki RGV250 Gamma, utilizing its engine and core chassis components under license, with Aprilia adding its own styling, suspension, and chassis refinements. It saw updates through its production run, often referred to as MK1 and MK2 versions, with minor aesthetic and component changes.
Production
Production Years:
Approximately 1995 to 2004
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Recognitions:
The Aprilia RS250 was widely praised by motorcycle journalists and enthusiasts for its exceptional handling, powerful two-stroke engine, and race-bred performance. It often received accolades for being one of the most exciting and capable 250cc sportbikes of its era.
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