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Aprilia RSV 1000 R 2004-2010 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RSV 1000 R Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Manual Product Name: Aprilia RSV 1000 R 2004-2010 Repair Service Manual 👋 Introduction Market Position Motorcycle Class: High-performance sportbike Target Market: Enthusiasts seeking track performance and exhilarating road riding Competitive Analysis Key Competitors: Ducati 999, Yamaha R1, Suzuki GSX-R1000, Honda CBR1000RR Key Features Engine Architecture: V-Twin configuration known for strong torque delivery Chassis Design: Premium components, often including Ohlins suspension and Brembo brakes on higher trims or optional upgrades 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and maintenance for the Aprilia RSV 1000 R motorcycle Target Audience: Professional technicians and experienced DIY mechanics Page Count Estimated Page Count: Detailed page count not specified, but implies factory-level depth Manual Type Manual Type: Repair Service Manual Alternative Names: Service Manual, Factory Service Manual Repair, Workshop Manual Repair Service Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, component diagnostics, tuning, and repair Fuel System: Fuel injection system, fuel pump, injectors, pressure regulator, and sensors Ignition System: Ignition coils, spark plugs, ECU control, and timing Cooling System: Radiator, cooling fan, thermostat, water pump, and coolant flow Exhaust System: Exhaust manifold, catalytic converter (if applicable), mufflers, and O2 sensors Transmission: Clutch operation, gearbox disassembly and assembly, gear selection mechanisms Drivetrain: Chain drive maintenance, sprockets, and rear wheel hub Brakes: Brake fluid replacement, caliper service, master cylinder, brake lines, and ABS diagnostics (if equipped) Suspension: Front fork service (oil changes, seal replacement), rear shock absorber adjustment and maintenance Steering: Handlebar assembly, steering head bearing service and adjustment Electrical System: Wiring diagrams, battery, charging system, starter motor, lighting, fuses, and relays Electronics: ECU diagnostics, sensor data, electronic fuel injection (EFI) system troubleshooting Bodywork: Fairing removal and installation, seat, fuel tank, and related components Procedures Included General Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, brake fluid checks Disassembly Assembly: Detailed step-by-step instructions for component removal and reinstallation Troubleshooting: Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides Repair: In-depth repair instructions for all major motorcycle systems Cleaning: Component cleaning procedures and specifications Torque Specifications: Critical torque values for all fasteners Special Tools: Identification and use of specialized tools required for certain procedures Technical Depth Depth Of Information: Factory-level detail, suitable for complete engine rebuilds and advanced diagnostics 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Capability: YES Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 90-degree V-Twin Displacement: 997.6 cc (60.87 cubic inches) Bore X Stroke: 97 mm x 67.5 mm Valvetrain: DOHC, 4 valves per cylinder Compression Ratio: Approximately 11.3:1 Performance Horsepower Est: Around 139 HP @ 9,500 RPM Torque Est: Around 73 lb-ft @ 7,500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Fuel Type: Unleaded gasoline, minimum 91 octane recommended Lubrication Oil Capacity: Approximately 3.5 liters (with filter change) Recommended Oil: Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50 (refer to manual for precise specifications) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Features Clutch Type: Hydraulically operated, wet multi-plate clutch Final Drive: Chain drive Transmission Fluid: Refer to manual for specific gear oil type and capacity 📐 Dimensions Exterior Length Est: Approx. 2030 mm (80 in) Width Est: Approx. 730 mm (29 in) Height Est: Approx. 1130 mm (44.5 in) Weights Dry Weight Est: Approx. 185 kg (408 lbs) Wet Weight Est: Approx. 207 kg (456 lbs) Fuel Capacity: Approx. 18 liters (4.75 US gal) 🛡️ Safety Features Ratings Safety Features Overview: Designed for experienced riders, emphasis on rider control and performance braking Active Features Brakes: Dual 320mm discs with radial-mount Brembo calipers (front), Single 220mm disc with Brembo caliper (rear) Suspension Features: Adjustable front forks (preload, compression, rebound) and adjustable rear monoshock Passive Features Frame Type: Aluminum twin-spar frame 💡 Technology Features Infotainment Infotainment System: Not applicable for this era of sportbike; focus is on performance and rider feedback. Driver Assistance ABS: Optional on some versions, check specific model configuration. Manual covers its operation and diagnostics if equipped. 🔧 Maintenance Service Intervals Oil Filter Change: Every 3,000-5,000 miles or annually (refer to manual for exact mileage and specific oil type) Spark Plug Replacement: Every 7,500-10,000 miles (refer to manual for specific plug type and gap) Valve Clearance Check: Every 10,000-15,000 miles (critical for V-Twin engines, requires specialized tools and knowledge) Chain Adjustment Lubrication: Every 500 miles or as needed, depending on riding conditions Brake Fluid Flush: Every 2 years or as per manual recommendations Fluid Specifications Engine Oil Spec: SAE 10W-50 or...
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Aprilia RSV 1000 R 2004-2010 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV 1000 R
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Manual Product Name:
Aprilia RSV 1000 R 2004-2010 Repair Service Manual
👋 Introduction
Market Position
Motorcycle Class:
High-performance sportbike
Target Market:
Enthusiasts seeking track performance and exhilarating road riding
Competitive Analysis
Key Competitors:
Ducati 999, Yamaha R1, Suzuki GSX-R1000, Honda CBR1000RR
Key Features
Engine Architecture:
V-Twin configuration known for strong torque delivery
Chassis Design:
Premium components, often including Ohlins suspension and Brembo brakes on higher trims or optional upgrades
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and maintenance for the Aprilia RSV 1000 R motorcycle
Target Audience:
Professional technicians and experienced DIY mechanics
Page Count
Estimated Page Count:
Detailed page count not specified, but implies factory-level depth
Manual Type
Manual Type:
Repair Service Manual
Alternative Names:
Service Manual, Factory Service Manual Repair, Workshop Manual Repair Service
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, component diagnostics, tuning, and repair
Fuel System:
Fuel injection system, fuel pump, injectors, pressure regulator, and sensors
Ignition System:
Ignition coils, spark plugs, ECU control, and timing
Cooling System:
Radiator, cooling fan, thermostat, water pump, and coolant flow
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), mufflers, and O2 sensors
Transmission:
Clutch operation, gearbox disassembly and assembly, gear selection mechanisms
Drivetrain:
Chain drive maintenance, sprockets, and rear wheel hub
Brakes:
Brake fluid replacement, caliper service, master cylinder, brake lines, and ABS diagnostics (if equipped)
Suspension:
Front fork service (oil changes, seal replacement), rear shock absorber adjustment and maintenance
Steering:
Handlebar assembly, steering head bearing service and adjustment
Electrical System:
Wiring diagrams, battery, charging system, starter motor, lighting, fuses, and relays
Electronics:
ECU diagnostics, sensor data, electronic fuel injection (EFI) system troubleshooting
Bodywork:
Fairing removal and installation, seat, fuel tank, and related components
Procedures Included
General Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, brake fluid checks
Disassembly Assembly:
Detailed step-by-step instructions for component removal and reinstallation
Troubleshooting:
Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides
Repair:
In-depth repair instructions for all major motorcycle systems
Cleaning:
Component cleaning procedures and specifications
Torque Specifications:
Critical torque values for all fasteners
Special Tools:
Identification and use of specialized tools required for certain procedures
Technical Depth
Depth Of Information:
Factory-level detail, suitable for complete engine rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 90-degree V-Twin
Displacement:
997.6 cc (60.87 cubic inches)
Bore X Stroke:
97 mm x 67.5 mm
Valvetrain:
DOHC, 4 valves per cylinder
Compression Ratio:
Approximately 11.3:1
Performance
Horsepower Est:
Around 139 HP @ 9,500 RPM
Torque Est:
Around 73 lb-ft @ 7,500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Lubrication
Oil Capacity:
Approximately 3.5 liters (with filter change)
Recommended Oil:
Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50 (refer to manual for precise specifications)
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Features
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Final Drive:
Chain drive
Transmission Fluid:
Refer to manual for specific gear oil type and capacity
📐 Dimensions
Exterior
Length Est:
Approx. 2030 mm (80 in)
Width Est:
Approx. 730 mm (29 in)
Height Est:
Approx. 1130 mm (44.5 in)
Weights
Dry Weight Est:
Approx. 185 kg (408 lbs)
Wet Weight Est:
Approx. 207 kg (456 lbs)
Fuel Capacity:
Approx. 18 liters (4.75 US gal)
🛡️ Safety Features
Ratings
Safety Features Overview:
Designed for experienced riders, emphasis on rider control and performance braking
Active Features
Brakes:
Dual 320mm discs with radial-mount Brembo calipers (front), Single 220mm disc with Brembo caliper (rear)
Suspension Features:
Adjustable front forks (preload, compression, rebound) and adjustable rear monoshock
Passive Features
Frame Type:
Aluminum twin-spar frame
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this era of sportbike; focus is on performance and rider feedback.
Driver Assistance
ABS:
Optional on some versions, check specific model configuration. Manual covers its operation and diagnostics if equipped.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 3,000-5,000 miles or annually (refer to manual for exact mileage and specific oil type)
Spark Plug Replacement:
Every 7,500-10,000 miles (refer to manual for specific plug type and gap)
Valve Clearance Check:
Every 10,000-15,000 miles (critical for V-Twin engines, requires specialized tools and knowledge)
Chain Adjustment Lubrication:
Every 500 miles or as needed, depending on riding conditions
Brake Fluid Flush:
Every 2 years or as per manual recommendations
Fluid Specifications
Engine Oil Spec:
SAE 10W-50 or 15W-50, API SG, JASO MA (refer to manual for precise specification and capacity)
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, cam chain tensioners (potential for wear), regulator/rectifier (prone to overheating in some models)
Electrical Gremlins:
Wiring harness integrity, particularly around the steering head, can be a point of concern requiring inspection.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Aprilia Motorsport:
Aprilia has a significant racing heritage, particularly in MotoGP and Superbike championships, influencing their road-going performance models.
Model Evolution
Predecessor:
RSV Mille (shared engine architecture)
Rsv 1000 R Positioning:
A more accessible, yet still performance-oriented version of the RSV Mille, focusing on rider engagement and handling.
Production
Production Period:
RSV 1000 R produced from roughly 2004 to 2010, evolving from the earlier RSV Mille platform.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Aprilia RSV 1000 R is widely recognized for its exceptional V-twin character, sharp handling, and premium componentry, making it a sought-after sportbike.
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