🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variant: RSV Mille 956X Year: 1999 Codes Engine Code: V60 Magnesium 👋 Introduction Market Position Market Position: The Aprilia RSV Mille (V60 Magnesium) was positioned as a high-performance Italian sportbike, directly competing with established European and Japanese litre-class superbikes of the era. It was known for its distinctive V-twin engine, sophisticated chassis, and aggressive styling. Competitive Analysis Competitors: Primary competitors included the Ducati 916/996 series, Yamaha YZF-R1, Honda CBR900RR Fireblade, Suzuki GSX-R750/1100, Kawasaki ZX-9R, and BMW R1100 S. The Mille aimed to offer a unique blend of Italian flair, V-twin character, and advanced engineering. Key Features Key Features: Rotax-designed 998cc V-twin engine (sometimes referred to as 956cc in early variants or marketing), gear-driven camshafts, powerful braking system, adjustable suspension, lightweight chassis construction, and distinctive Aprilia design language. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Transmission, Clutch, Chassis, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Wiring Diagrams, Bodywork, Troubleshooting, Maintenance, Torque Specifications, Component Removal/Installation, Special Tools. Page Count Page Count: Estimated 300-400 pages (typical for comprehensive workshop manuals of this era, exact count not provided in product info). Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: Likely Digital (PDF), potentially available in print. 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly and reassembly of V-twin engine, including cylinder head, valve train, pistons, connecting rods, crankshaft, timing components (gear-driven camshafts), oil pump, and oil passages. Fuel System: Carburetor specifications and tuning (likely Keihin CVK for this model), fuel pump operation, fuel filter replacement, fuel tank and lines. (Note: Later models might have fuel injection, but 1999 is typically carbureted). Ignition System: Ignition coil testing, spark plug specifications and gap, CDI unit operation, timing procedures, and troubleshooting ignition faults. Cooling System: Radiator and fan operation, coolant specifications and capacity, water pump inspection and replacement, thermostat operation, and bleeding procedures. Lubrication System: Oil capacity, oil filter part numbers, oil change intervals, oil pump inspection, and oil circuit troubleshooting. Transmission: Six-speed gearbox overhaul, clutch assembly inspection and replacement (dry clutch operation typical for Mille), gear selection mechanism, and transmission oil specifications. Chassis And Frame: Frame inspection, steering head bearing maintenance and adjustment, swingarm removal and installation, and pivot point lubrication. Suspension Front: Fork seal replacement, oil level and type, damping adjustments, spring preload, and disassembly/reassembly of the upside-down fork. Suspension Rear: Monoshock absorber service, linkage system maintenance, spring preload adjustment, rebound and compression damping adjustments, and swingarm bearing service. Brakes Front: Brake caliper overhaul, brake pad replacement, brake disc inspection and runout, master cylinder service, brake fluid specifications and bleeding procedures. (Likely dual discs). Brakes Rear: Rear brake caliper, brake pad replacement, brake disc inspection, master cylinder service, brake fluid specifications and bleeding procedures. (Likely single disc). Electrical System: Component testing (starter motor, alternator, battery), fuse box location and identification, switchgear operation, lighting system troubleshooting, and wiring harness diagrams for all electrical circuits. Bodywork: Fairing removal and installation, seat removal, fuel tank removal, minor body panel repairs, and component access for maintenance. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, chain lubrication and adjustment, tire pressure checks, brake fluid checks, coolant checks, spark plug inspection. Troubleshooting: Systematic diagnostic procedures for common issues such as starting problems, poor engine performance, electrical faults, and braking system anomalies. Component Replacement: Step-by-step instructions for replacing wear items and major components like brake pads, clutch plates, wheel bearings, fork seals, and exhaust components. Engine Rebuild: Comprehensive instructions for full engine disassembly, inspection of internal components for wear, repair procedures, and reassembly with precise torque specifications. Suspension Service: Detailed guides for servicing front forks (oil changes, seal replacement) and rear shock absorbers, including linkage lubrication. Brake System Service: Complete procedures for bleeding brake systems, caliper servicing, and master cylinder overhauls. Technical Depth Depth: Advanced diagnostic procedures, complete engine and transmission overhaul instructions, detailed electrical system schematics and troubleshooting, and precise torque specifications for all critical fasteners. 📊 Manual Specifications File Format File Format: Digital (PDF) - Searchable text is highly probable for PDF format, enabling quick access to information. Image quality typically good for illustrations and diagrams. Print Quality Print Quality: If printed, expect clear, high-resolution diagrams and text. Paper type is likely durable to withstand workshop use. Binding Type Binding Type: If printed, likely spiral-bound or perfect-bound for ease of use on a workbench, allowing pages to lay flat. Paper Type Paper Type: If printed, expect high-quality, possibly coated paper for diagrams and illustrations to prevent smudging. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, Four-stroke Displacement: 998 cc (often cited as 996 cc or 956 cc in different contexts/years) Bore X Stroke: 97 mm x 67.5 mm Cooling System: Liquid-cooled Valve Train: DOHC, 4 valves per...