🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 1999 Product Type: Full Service Repair Manual 👋 Introduction Market Position Motorcycle Segment: High-performance sportbike. Target Audience: Enthusiast owners, independent workshops, and motorcycle mechanics specializing in European sportbikes. Competitive Analysis Key Competitors 1999: Ducati 916, Yamaha YZF-R1, Honda CBR900RR Fireblade, Suzuki GSX-R750/1100, Kawasaki ZX-9R. Key Features Rs V Mille Distinction: Known for its powerful V-twin engine, advanced chassis dynamics (often featuring advanced suspension and braking components), and distinctive Italian styling. Manual Value Proposition Essential Resource: Crucial for owners seeking to maintain and repair this complex and high-performance machine, enabling significant cost savings over dealer service and empowering DIY enthusiasts. 📋 Manual Details Coverage Areas Manual Coverage Summary: Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration procedures for the 1999 Aprilia RSV Mille. Page Count Estimated Page Count: Likely 500+ pages (typical for full service manuals of this era and complexity) Manual Type Manual Type: Factory Service Manual / Workshop Manual Manual Scope: Full service and repair coverage, not an owner's manual or simple maintenance guide. Language Language: English (Assumed, typical for primary market distribution) Format Format: Digital (PDF) - implied by 'product information' format, but could be print. For sales purposes, PDF is common. Digital Features: Searchable text, hyperlinked index, printable pages, viewable on multiple devices. 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, and repair of the V-twin engine, including cylinder heads, pistons, crankshaft, connecting rods, valve train, lubrication system, cooling system, and fuel injection system. Transmission: Complete coverage of the gearbox, clutch assembly (dry clutch typically), shift mechanism, and lubrication. Chassis And Frame: Frame inspection, swingarm, rear suspension (monoshock adjustment and overhaul), front forks (disassembly, service, fluid changes), steering head bearings. Brakes: Front and rear brake caliper service, master cylinder overhaul, hydraulic line inspection and replacement, bleeding procedures, rotor inspection. Electrical System: Wiring diagrams, battery service, charging system (stator, regulator/rectifier), ignition system (ECU, coils, spark plugs), lighting, instrumentation, starter motor, and associated components. Fuel System: Fuel tank, fuel pump, fuel injectors, throttle bodies, idle air control valve, and fuel pressure regulation. Cooling System: Radiator, fan operation, thermostat, water pump, coolant hoses, and flushing procedures. Exhaust System: Exhaust headers, catalytic converter (if applicable), mufflers, and mounting hardware. Bodywork And Trim: Fairing removal and installation, seat, fuel tank cover, and other body panels. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, brake fluid checks, coolant level checks, tire pressure checks. Troubleshooting: Diagnostic procedures for common faults, error codes (if applicable), and symptoms related to engine, electrical, and mechanical systems. Repair And Rebuild: Step-by-step instructions for component disassembly, cleaning, inspection for wear or damage, reassembly, and proper torquing of fasteners. Tune Up: Carburetor synchronization (if applicable, though RSV Mille '99 likely fuel injected), idle speed adjustment, spark plug gap setting. Suspension Service: Fork oil replacement, seal replacement, shock absorber adjustments, and potential rebuild procedures. Electrical Diagnostics: Use of multimeters, testing of sensors, actuators, and control modules, troubleshooting electrical gremlins. Frame And Suspension Alignment: Procedures for checking and adjusting chassis alignment and suspension geometry. Wheel And Tire Service: Information on tire mounting/dismounting, wheel balancing, and bearing maintenance. Technical Depth Depth Level: In-depth. Covers complete engine overhauls, gearbox rebuilds, suspension component servicing, and detailed electrical system diagnostics. Illustrations: Includes diagrams, exploded views, and step-by-step photographs to aid in understanding complex procedures. Special Tools: Identifies specific tools required for certain procedures, such as engine timing tools, suspension tools, and diagnostic equipment. Part Number References: Likely includes OEM part numbers for replacement components, facilitating accurate ordering. Torque Specifications: Crucial torque values for all critical fasteners, ensuring proper assembly and preventing damage. Manual Completeness Completeness: A full service and repair manual, intended to cover all aspects of maintenance and repair from routine servicing to major engine overhauls. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - Searchable text, zoomable pages, printable. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Physical Binding: N/A (if digital). If print, likely spiral-bound or perfect-bound for lay-flat usability. Paper Type Physical Paper: N/A (if digital). If print, typically heavy-duty, glossy or semi-gloss paper to withstand shop use. ⚙️ Engine Specifications Primary Engine Engine Type: 90-degree V-twin, four-stroke Displacement: 996 cc (cubic centimeters) Bore X Stroke: 98 mm x 66 mm (typical for this engine) Valve Train: Double Overhead Camshafts (DOHC), 4 valves per cylinder Performance Horsepower: Approx. 125-130 hp @ 9,500 rpm (at crank) Torque: Approx. 98-100 Nm @ 7,500 rpm (at crank) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection, likely utilizing throttle bodies with integrated injectors. Ignition System: Digital electronic ignition with ECU control. Lubrication System Oil Type: Fully synthetic motorcycle oil, e.g., SAE 10W-40 or 15W-50 (refer to manual for specific API and JASO ratings). Oil Capacity:...