🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 1999 Generation Generation: First Generation (1997-2003) 👋 Introduction Market Position Segment: High-performance sportbike. Manufacturer Origin: Italian. Competitive Analysis Competitors: Competed against contemporary Japanese superbikes like the Yamaha YZF-R1, Honda CBR900RR, Suzuki GSX-R750, and Kawasaki Ninja ZX-9R. Key Features Engine Architecture: V-twin engine, a defining characteristic offering strong torque and a distinctive character. Chassis Design: Aluminium twin-spar frame for rigidity and light weight. Suspension: Fully adjustable front and rear suspension for customizable handling. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader, WinZip Delivery Method: Instant Download Printability: All pages are printable 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, timing, lubrication, cooling. Fuel System: Fuel pump, injectors, throttle body, fuel filter replacement, calibration. Cooling System: Radiator, hoses, thermostat, water pump maintenance and replacement. Electrical System: Wiring diagrams, battery, ignition system, charging system, lighting, starter motor. Chassis: Frame, suspension (front and rear), steering system, wheels, and tires. Braking System: Front and rear brake caliper service, master cylinder, fluid replacement, bleeding procedures. Exhaust System: Exhaust manifold, pipes, muffler inspection and replacement. Bodywork: Fairing removal, installation, and general body panel care. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation. Disassembly Assembly: Step-by-step instructions for complete vehicle and component disassembly and reassembly. Torque Specifications: Detailed torque values for all critical fasteners and components. Technical Settings: Service and setting up procedures for various vehicle systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics. User Suitability: Suitable for both do-it-yourself enthusiasts and experienced professional mechanics. 📊 Manual Specifications File Format File Type: Digital (PDF) Searchability: Likely searchable text, enhancing user experience. Print Quality Diagram Quality: Top quality diagrams and exploded pictures. Text Clarity: Easy-to-read text sections. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 90-degree V-twin, four-stroke, liquid-cooled, DOHC, 4 valves per cylinder. Displacement: 998 cc (60.9 cu in). Bore X Stroke: 97.0 mm x 67.5 mm. Compression Ratio: 10.8:1. Performance Horsepower: Approximately 130 hp (96 kW) @ 9,500 rpm (claimed). Torque: Approximately 73.7 lb-ft (100 Nm) @ 7,500 rpm (claimed). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), typically with Weber-Marelli or similar system. Fuel Type: Unleaded gasoline, minimum 95 octane recommended. Lubrication System Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50, API SG or higher, JASO MA certified. Oil Capacity: Approximately 3.8 liters (4.0 US qt) with filter change. 🔧 Transmission Standard Type: 6-speed constant mesh sequential. Clutch: Wet multi-plate clutch, hydraulic actuation. Final Drive: Chain drive (RK or DID 525 O-ring chain recommended). Features Gear Ratios: Specific ratios are detailed within the manual, crucial for performance tuning. Transmission Oil: Refer to manual for specific GL-type or motorcycle-specific gear oil; not typically shared with engine oil. 📐 Dimensions Exterior Length: Approx. 2070 mm (81.5 in). Width: Approx. 720 mm (28.3 in). Height: Approx. 1160 mm (45.7 in). Wheelbase: Approx. 1405 mm (55.3 in). Seat Height: Approx. 810 mm (31.9 in). Weights Dry Weight: Approx. 187 kg (412 lbs). Wet Weight: Approx. 205 kg (452 lbs) (fully fueled, approximate). 🛡️ Safety Features Ratings Design Focus: Performance and handling, with safety features typical for a sportbike of its era. Active Features Braking System Front: Dual 320 mm discs, 4-piston radial calipers (e.g., Brembo). Braking System Rear: Single 220 mm disc, 2-piston caliper. Suspension Tuning: Adjustable preload, rebound, and compression damping for optimal grip and stability. Passive Features Lighting: Halogen headlights, LED taillight assembly. Frame Integrity: Robust aluminium twin-spar frame designed for high-speed stability. 💡 Technology Features Infotainment Features: As a 1999 sportbike, infotainment systems were basic, consisting primarily of a digital dashboard displaying speed, RPM, odometer, trip meters, and basic warning lights. Driver Assistance Features: No electronic rider aids like traction control or ABS were standard on this model. Focus was on mechanical feedback and rider skill. Connectivity Features: No modern connectivity features (Bluetooth, smartphone integration) were present. Engine Management System: Electronic Fuel Injection (EFI) managed by an ECU, crucial for optimizing performance and emissions. 🔧 Maintenance Service Intervals Oil Change: Every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first. Air Filter Inspection: Every 8,000-10,000 km (5,000-6,200 miles). Spark Plug Replacement: Every 12,000-16,000 km (7,500-10,000 miles). Valve Clearance Check: Every 16,000-24,000 km (10,000-15,000 miles) - critical for V-twin engines. Fluid Specifications Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, 50/50 mix with distilled water. Brake Fluid: DOT 4 or DOT 5.1 (check manual for specific recommendations) glycol-based brake fluid. Known Issues Fuel Injection: Early models may exhibit tuning quirks or lean running conditions, often...