🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year Range: 2000-2002 Codes Chassis Codes: RL, RP 👋 Introduction Market Position Market Position: The Aprilia RSV Mille was Aprilia's flagship superbike, positioned as a high-performance, Italian-engineered sportbike rivaling European and Japanese counterparts. Known for its potent V-twin engine and sophisticated chassis. Competitive Analysis Competitive Analysis: Competed with models such as the Ducati 916/996 series, Yamaha YZF-R1, Suzuki GSX-R1000, and Honda CBR900RR Fireblade. Key Features Key Features: Rotax V-twin engine, advanced Öhlins suspension (on some models), Brembo brakes, distinctive Italian styling. 📋 Manual Details Coverage Areas Coverage Areas: Complete Workshop Service and Repair Page Count Page Count: 386 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Systems Covered: Engine, Power Supply, Cooling System, Braking System, Suspensions, Chassis, Electrical System, Bodywork, Pre-Delivery Engine From Vehicle: Procedures for complete engine removal and reinstallation from the chassis. Electrical System: Detailed wiring diagrams, component identification, troubleshooting for starting, ignition, lighting, and instrumentation systems. Braking System: Disassembly, inspection, and reassembly of front and rear brake calipers, master cylinders, lines, and discs. Bleeding procedures. Suspensions: Front fork disassembly, service, seal replacement, and oil level/type specifications. Rear shock absorber and linkage service. Chassis Chas: Frame inspection, steering head bearing service, wheel bearing service, swingarm maintenance, and rear suspension linkage lubrication. Cooling System: Radiator, hoses, water pump service, coolant flush, and bleeding procedures. Fan operation and testing. Bodywork: Fairing removal and installation, seat removal, fuel tank removal, and other body panel service. Procedures Included Procedures Included: Maintenance, Troubleshooting, Diagnostics, Repair, Disassembly, Assembly, Technical Data, Special Tools Pre Delivery: Guidance on initial setup, checks, and adjustments required before delivering the motorcycle to the customer. Troubleshooting: Systematic diagnostic flowcharts and troubleshooting guides for common problems and symptoms. Technical Depth Technical Depth: Comprehensive professional technician-level detail covering diagnostics, repair, and maintenance. Technical Depth Detail: Includes engine component tolerances, torque specifications for all fasteners, valve timing, ignition timing, fuel injection mapping parameters (where applicable), and electrical system resistance/voltage checks. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution digital format, optimized for screen viewing and printing of diagrams. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Requirements Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Displacement: 998 cc Bore X Stroke: 97 x 67.5 mm Valvetrain: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Approx: 126-130 hp @ 9500 rpm (approximate) Torque Approx: 98 Nm @ 7500 rpm (approximate) Fuel System Fuel Injection: Electronic Fuel Injection (EFI) with Weber-Marelli or Magneti Marelli components. Fuel Type: Unleaded Petrol Lubrication Oil Type: Synthetic Motorcycle Oil (e.g., SAE 10W-40, API SG or higher, JASO MA) Oil Capacity: Approx. 3.7 Liters (with filter change) 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Hydraulically operated wet multi-plate clutch Features Gear Ratios: Specific gear ratios detailed within the manual for each gear. Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2020 mm Width: Approx. 700 mm Height: Approx. 1140 mm Wheelbase: Approx. 1410 mm Weights Dry Weight: Approx. 192 kg Wet Weight: Approx. 210 kg (with fluids) Fuel Capacity: 21 Liters (including reserve) 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety is primarily based on rider skill and adherence to safe riding practices. Specific regulatory crash test ratings are not applicable in the same way as automobiles. Active Features Active Features: High-performance Brembo braking system (dual front discs, single rear disc), adjustable suspension for optimal handling and stability. Passive Features Passive Features: Robust frame construction, aerodynamic fairing designed for rider protection from elements and airflow management. 💡 Technology Features Infotainment Infotainment System: No integrated infotainment system as this is a performance sportbike from the early 2000s. Focus is on essential instrumentation. Driver Assistance Driver Assistance Features: No electronic rider aids such as ABS or traction control are standard on these early models. Emphasis on mechanical feedback and rider control. Connectivity Connectivity: N/A Instrumentation Instrumentation: Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, and warning lights. Specific features may vary by market. 🔧 Maintenance Service Intervals Service Intervals: Detailed intervals for oil changes, filter replacements, valve clearance checks, chain adjustment, brake fluid flush, coolant checks, and spark plug replacement are provided within the manual. Fluid Specifications Engine Oil Spec: SAE 10W-40, API SG, JASO MA. Coolant Spec: Mixture of ethylene glycol-based antifreeze and distilled water (50/50 ratio recommended). Brake Fluid Spec: DOT 4 Fork Oil Spec: Specific grade (e.g., SAE 5W or 10W) and quantity detailed for front forks. Known Issues Known Issues: The manual will address common issues such as potential electrical connector issues, stator winding checks, clutch slave cylinder leaks, and fuel pump operation, providing diagnostic procedures....