Aprilia Scarabeo 50 I.E. 50 100 4T Complete Workshop Service Repair Manual 2003 2004 2005 2006
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 50 I.E. / Scarabeo 100 4T Codes Model Years Covered: 2003, 2004, 2005, 2006 👋 Introduction Market Position Market Niche: Premium scooter segment, known for stylish Italian design and reliable performance. Competitive Analysis Key Competitors: Honda SH50, Vespa LX50, Kymco Agility 50 Key Features Design Philosophy: Combines functional urban mobility with a distinctively elegant and modern aesthetic. Target Audience: Urban commuters, style-conscious riders, individuals seeking a premium 50cc and 100cc scooter experience. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, internal components, lubrication system, cooling system (if applicable), fuel injection system (I.E. models) Transmission: Automatic transmission (CVT) disassembly, inspection, repair, and adjustment; drive belts, clutch, variator Brakes: Front and rear brake system maintenance, caliper service, brake fluid replacement, master cylinder overhaul Electrical: Wiring diagrams, ignition system, lighting, starting system, charging system, battery maintenance, fuse and relay identification Chassis And Suspension: Front fork service, rear shock absorber replacement, steering system overhaul, wheel bearings Bodywork: Panel removal and installation, seat, fairings, luggage compartments Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake pad replacement, tire pressure checks, battery maintenance Troubleshooting: Diagnosis of common problems, fault finding charts, symptom-based troubleshooting guides Repair: Step-by-step repair procedures for all major components and systems Disassembly And Assembly: Detailed instructions for dismantling and reassembling all vehicle sub-assemblies Technical Depth Depth: Comprehensive: Covers everything from basic rider maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Fully searchable text for quick information retrieval Printability: Printable pages for offline use or workshop printing Image Quality: High-resolution diagrams and photographs for clarity ⚙️ Engine Specifications Primary Engine 50Cc Engine Type: 4-stroke, 2-valve, single-cylinder, forced air cooling Displacement: 49.6 cc Bore X Stroke: 39.0 mm x 41.4 mm Compression Ratio: 12.0:1 Horsepower: Approximately 4.6 HP @ 7000 rpm (subject to regional regulations) Torque: Approximately 4.4 Nm @ 6800 rpm (subject to regional regulations) Primary Engine 100Cc Engine Type: 4-stroke, 2-valve, single-cylinder, forced air cooling Displacement: 99.5 cc Bore X Stroke: 49.0 mm x 51.0 mm Compression Ratio: 11.0:1 Horsepower: Approximately 7.5 HP @ 7500 rpm (subject to regional regulations) Torque: Approximately 7.7 Nm @ 7000 rpm (subject to regional regulations) Fuel System Injection Type 50Cc: Electronic Fuel Injection (I.E.) Fuel Type: Unleaded gasoline (minimum 95 RON recommended) 🔧 Transmission Features Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive System: Belt drive to rear wheel Fluid Specifications Transmission Oil Type: Specific CVT oil (refer to manual for exact specification and capacity, e.g., Piaggio/Aprilia branded CVT oil) 📐 Dimensions Exterior Length: Approx. 1,920 mm Width: Approx. 700 mm Height: Approx. 1,175 mm Wheelbase: Approx. 1,340 mm Weights Dry Weight 50Cc: Approx. 106 kg Dry Weight 100Cc: Approx. 108 kg Fuel Tank Capacity: 7.5 Liters (including 1.5 Liter reserve) Wheels And Tires Front Wheel Size: 16-inch Rear Wheel Size: 14-inch Front Tire Size: 100/80-16 Rear Tire Size: 120/80-14 Wheel Bolt Pattern: N/A (typical for scooters with single-sided hub) 🛡️ Safety Features Passive Features Frame Type: Under-seat tubular steel frame Lighting System: Halogen headlamp, LED taillight and brake light Active Features Braking System Front: Hydraulic disc brake (220 mm diameter) Braking System Rear: Drum brake (140 mm diameter) Suspension Front: Telescopic hydraulic fork Suspension Rear: Adjustable twin shock absorbers 💡 Technology Features Infotainment Dashboard Features: Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure, engine fault). Driver Assistance Braking System Assistance: No ABS or advanced electronic rider aids typically found on this model. Focus is on mechanical braking systems. Connectivity Connectivity Features: None (basic mechanical and electrical systems). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 km or annually, whichever comes first. Gearbox Oil Change: Every 6,000 km or every two years. Air Filter Cleaning Replacement: Check every 3,000 km, replace as needed (more frequently in dusty conditions). Spark Plug Replacement: Every 6,000 km (use specified plug type, e.g., NGK CR7EKB). Brake Fluid Replacement: Every 2 years (DOT 4 recommended). Fluid Specifications Engine Oil Type: API SG or higher, SAE 15W-40 (confirm specific viscosity based on ambient temperature range, refer to manual). Engine Oil Capacity: Approx. 0.7 Liters (refer to manual for exact capacity with filter change). Coolant Type: N/A (Air-cooled engine) Known Issues Common Wear Items: Drive belt (CVT), variator rollers, brake pads, tires. Potential Electrical Issues: Wiring harness degradation or connector corrosion, particularly with age and exposure. Fuel System Maintenance: Fuel filter replacement and injector cleaning may be required periodically, especially if using ethanol-blended fuels. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters. Model Evolution Scarabeo Lineage: The Scarabeo line...
Diagnosis of common problems, fault finding charts, symptom-based troubleshooting guides
Repair:
Step-by-step repair procedures for all major components and systems
Disassembly And Assembly:
Detailed instructions for dismantling and reassembling all vehicle sub-assemblies
Technical Depth
Depth:
Comprehensive: Covers everything from basic rider maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval
Printability:
Printable pages for offline use or workshop printing
Image Quality:
High-resolution diagrams and photographs for clarity
⚙️ Engine Specifications
Primary Engine 50Cc
Engine Type:
4-stroke, 2-valve, single-cylinder, forced air cooling
Displacement:
49.6 cc
Bore X Stroke:
39.0 mm x 41.4 mm
Compression Ratio:
12.0:1
Horsepower:
Approximately 4.6 HP @ 7000 rpm (subject to regional regulations)
Torque:
Approximately 4.4 Nm @ 6800 rpm (subject to regional regulations)
Primary Engine 100Cc
Engine Type:
4-stroke, 2-valve, single-cylinder, forced air cooling
Displacement:
99.5 cc
Bore X Stroke:
49.0 mm x 51.0 mm
Compression Ratio:
11.0:1
Horsepower:
Approximately 7.5 HP @ 7500 rpm (subject to regional regulations)
Torque:
Approximately 7.7 Nm @ 7000 rpm (subject to regional regulations)
Specific CVT oil (refer to manual for exact specification and capacity, e.g., Piaggio/Aprilia branded CVT oil)
📐 Dimensions
Exterior
Length:
Approx. 1,920 mm
Width:
Approx. 700 mm
Height:
Approx. 1,175 mm
Wheelbase:
Approx. 1,340 mm
Weights
Dry Weight 50Cc:
Approx. 106 kg
Dry Weight 100Cc:
Approx. 108 kg
Fuel Tank Capacity:
7.5 Liters (including 1.5 Liter reserve)
Wheels And Tires
Front Wheel Size:
16-inch
Rear Wheel Size:
14-inch
Front Tire Size:
100/80-16
Rear Tire Size:
120/80-14
Wheel Bolt Pattern:
N/A (typical for scooters with single-sided hub)
🛡️ Safety Features
Passive Features
Frame Type:
Under-seat tubular steel frame
Lighting System:
Halogen headlamp, LED taillight and brake light
Active Features
Braking System Front:
Hydraulic disc brake (220 mm diameter)
Braking System Rear:
Drum brake (140 mm diameter)
Suspension Front:
Telescopic hydraulic fork
Suspension Rear:
Adjustable twin shock absorbers
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure, engine fault).
Driver Assistance
Braking System Assistance:
No ABS or advanced electronic rider aids typically found on this model. Focus is on mechanical braking systems.
Connectivity
Connectivity Features:
None (basic mechanical and electrical systems).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or annually, whichever comes first.
Gearbox Oil Change:
Every 6,000 km or every two years.
Air Filter Cleaning Replacement:
Check every 3,000 km, replace as needed (more frequently in dusty conditions).
Spark Plug Replacement:
Every 6,000 km (use specified plug type, e.g., NGK CR7EKB).
Brake Fluid Replacement:
Every 2 years (DOT 4 recommended).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 15W-40 (confirm specific viscosity based on ambient temperature range, refer to manual).
Engine Oil Capacity:
Approx. 0.7 Liters (refer to manual for exact capacity with filter change).
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Drive belt (CVT), variator rollers, brake pads, tires.
Potential Electrical Issues:
Wiring harness degradation or connector corrosion, particularly with age and exposure.
Fuel System Maintenance:
Fuel filter replacement and injector cleaning may be required periodically, especially if using ethanol-blended fuels.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a staple for Aprilia, known for its large-diameter wheels offering stability and comfort, distinguishing it from smaller-wheeled scooters.
Production
Production Period:
The Scarabeo 50 and 100 4T models were produced for several years, with this manual specifically covering the 2003-2006 iterations, representing a key generation of the model.
🏆 Awards & Recognition
Recognitions
Design Awards:
The Scarabeo design has historically been praised for its elegance and practicality, contributing to its premium market appeal. Specific model awards may vary by region and year.