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Aprilia SR 50 1992-2012 Factory Service Repair Manual Pdf

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🏷️ Basic Information Identification Make: Aprilia Model: SR 50 Codes Product Id: APR-SR50-9212-FSM-PDF 👋 Introduction Market Position Segment: High-performance 50cc scooter, popular in European markets for urban commuting and sport-oriented riding. Competitive Analysis Competitors: Competed with other premium 50cc scooters like the Piaggio Zip SP, Yamaha BW'S/Slider, Gilera Runner 50, and Malaguti F15 Firebird. Key Features Performance Orientation: Known for its sporty handling, aggressive styling, and potent engine performance within its class, often favored by younger riders and tuning enthusiasts. Design Heritage: Embodied Aprilia's heritage in performance motorcycles, translating a sporty ethos into the scooter segment. 📋 Manual Details Coverage Areas Model Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, tuning, carburetor, fuel injection (if applicable), cooling system, lubrication. Transmission: Automatic transmission (CVT), gear reduction, maintenance, repair, fluid specifications. Chassis: Frame, suspension (front fork, rear shock absorber), steering, wheels, tires. Brakes: Front and rear brake systems (disc/drum configurations depending on sub-model), hydraulic system, bleeding, pad replacement, caliper service. Electrical: Ignition system, lighting, charging system (stator, regulator/rectifier), starter motor, battery, wiring diagrams, switches, indicators. Bodywork: Fairings, panels, seat, storage, body trim, mounting hardware. Procedures Included Maintenance: Routine maintenance schedules, oil changes, filter replacements, spark plug service, lubrication points, tire pressure checks, brake adjustments. Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting, electrical fault finding. Repair: Step-by-step repair instructions for all major components and systems, component replacement, assembly and disassembly procedures. Technical Data: Torque specifications, clearances, measurements, electrical values, diagnostic trouble codes (DTCs). Technical Depth Depth: Comprehensive, covering everything from basic pre-ride checks and routine maintenance to complex engine rebuilds and electrical diagnostics. Suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear text and legible diagrams. Printable. Print Quality Printability: Designed for easy printing of individual pages or sections. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, liquid-cooled (most common variants), single-cylinder. Engine Displacement: Approximately 49.4 cc (exact figures may vary slightly by sub-model and market). Bore X Stroke: Typically around 39.0 x 41.4 mm. Performance Horsepower: Factory figures typically ranged from 5.5 to 7.5 HP (approximate, depending on year and tuning). Torque: Torque figures are generally modest, optimized for acceleration in the lower RPM range. Fuel System Carburetor: Primarily equipped with Dell'Orto carburetors (e.g., PHVA 17.5mm or similar), with specific jetting and tuning depending on year and emissions regulations. Fuel Type: Unleaded gasoline (minimum 95 octane recommended). Engine Components Ignition System: Electronic CDI ignition. Cooling System: Liquid cooling system with radiator and fan. Lubrication: Automatic oil injection system. 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with dry centrifugal clutch. Optional Gear Ratios: CVT provides continuously variable gear ratios for optimal power delivery across the speed range. Features Final Drive: Geared final drive. Clutch Type: Dry centrifugal clutch. 📐 Dimensions Exterior Length: Approximately 1700-1800 mm (varies by generation and specific model). Width: Approximately 700-750 mm (varies by generation and specific model). Height: Approximately 1100-1150 mm (varies by generation and specific model). Weights Dry Weight: Typically in the range of 95-105 kg (unladen). Max Load: Recommended maximum load capacity around 150 kg (rider and cargo). Wheels Tires Front Tire Size: Typically 130/60-13. Rear Tire Size: Typically 130/60-13. Wheel Type: Alloy wheels. 🛡️ Safety Features Ratings Crash Safety: As a scooter, formal crash ratings are typically not provided in the same manner as automobiles. Focus is on rider protection through design and braking performance. Active Features Brakes: Disc brakes front and rear on most models for effective stopping power. Anti-lock Braking System (ABS) was an optional or later standard feature on some variants. Lighting: Halogen headlights, LED tail lights (on later models), turn signals for visibility. Passive Features Frame Design: Steel underbone frame providing structural integrity. Ergonomics: Designed for comfortable rider posture and control. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, fuel gauge, odometer, trip meter, and indicator lights (turn signals, high beam, oil level, engine warning). Driver Assistance ABS: Optional or standard on later models, providing enhanced braking safety. Connectivity N A: No advanced electronic connectivity features such as Bluetooth or smartphone integration are present in models from this era. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually, depending on usage. (Refer to specific manual chapter for exact interval and type). Spark Plug Replacement: Typically every 6,000-10,000 km, or as recommended by the manufacturer for specific plug types (e.g., NGK). Air Filter Cleaning Replacement: Check/clean every 3,000-5,000 km, replace as needed. Transmission Oil Change: Every 10,000-12,000 km...
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Aprilia SR 50 1992-2012 Factory Service Repair Manual Pdf
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR 50
Codes
Product Id:
APR-SR50-9212-FSM-PDF
👋 Introduction
Market Position
Segment:
High-performance 50cc scooter, popular in European markets for urban commuting and sport-oriented riding.
Competitive Analysis
Competitors:
Competed with other premium 50cc scooters like the Piaggio Zip SP, Yamaha BW'S/Slider, Gilera Runner 50, and Malaguti F15 Firebird.
Key Features
Performance Orientation:
Known for its sporty handling, aggressive styling, and potent engine performance within its class, often favored by younger riders and tuning enthusiasts.
Design Heritage:
Embodied Aprilia's heritage in performance motorcycles, translating a sporty ethos into the scooter segment.
📋 Manual Details
Coverage Areas
Model Years:
1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, tuning, carburetor, fuel injection (if applicable), cooling system, lubrication.
Transmission:
Automatic transmission (CVT), gear reduction, maintenance, repair, fluid specifications.
Chassis:
Frame, suspension (front fork, rear shock absorber), steering, wheels, tires.
Brakes:
Front and rear brake systems (disc/drum configurations depending on sub-model), hydraulic system, bleeding, pad replacement, caliper service.
Electrical:
Ignition system, lighting, charging system (stator, regulator/rectifier), starter motor, battery, wiring diagrams, switches, indicators.
Bodywork:
Fairings, panels, seat, storage, body trim, mounting hardware.
Procedures Included
Maintenance:
Routine maintenance schedules, oil changes, filter replacements, spark plug service, lubrication points, tire pressure checks, brake adjustments.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting, electrical fault finding.
Repair:
Step-by-step repair instructions for all major components and systems, component replacement, assembly and disassembly procedures.
Technical Data:
Torque specifications, clearances, measurements, electrical values, diagnostic trouble codes (DTCs).
Technical Depth
Depth:
Comprehensive, covering everything from basic pre-ride checks and routine maintenance to complex engine rebuilds and electrical diagnostics. Suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear text and legible diagrams. Printable.
Print Quality
Printability:
Designed for easy printing of individual pages or sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, liquid-cooled (most common variants), single-cylinder.
Engine Displacement:
Approximately 49.4 cc (exact figures may vary slightly by sub-model and market).
Bore X Stroke:
Typically around 39.0 x 41.4 mm.
Performance
Horsepower:
Factory figures typically ranged from 5.5 to 7.5 HP (approximate, depending on year and tuning).
Torque:
Torque figures are generally modest, optimized for acceleration in the lower RPM range.
Fuel System
Carburetor:
Primarily equipped with Dell'Orto carburetors (e.g., PHVA 17.5mm or similar), with specific jetting and tuning depending on year and emissions regulations.
Fuel Type:
Unleaded gasoline (minimum 95 octane recommended).
Engine Components
Ignition System:
Electronic CDI ignition.
Cooling System:
Liquid cooling system with radiator and fan.
Lubrication:
Automatic oil injection system.
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with dry centrifugal clutch.
Optional
Gear Ratios:
CVT provides continuously variable gear ratios for optimal power delivery across the speed range.
Features
Final Drive:
Geared final drive.
Clutch Type:
Dry centrifugal clutch.
📐 Dimensions
Exterior
Length:
Approximately 1700-1800 mm (varies by generation and specific model).
Width:
Approximately 700-750 mm (varies by generation and specific model).
Height:
Approximately 1100-1150 mm (varies by generation and specific model).
Weights
Dry Weight:
Typically in the range of 95-105 kg (unladen).
Max Load:
Recommended maximum load capacity around 150 kg (rider and cargo).
Wheels Tires
Front Tire Size:
Typically 130/60-13.
Rear Tire Size:
Typically 130/60-13.
Wheel Type:
Alloy wheels.
🛡️ Safety Features
Ratings
Crash Safety:
As a scooter, formal crash ratings are typically not provided in the same manner as automobiles. Focus is on rider protection through design and braking performance.
Active Features
Brakes:
Disc brakes front and rear on most models for effective stopping power. Anti-lock Braking System (ABS) was an optional or later standard feature on some variants.
Lighting:
Halogen headlights, LED tail lights (on later models), turn signals for visibility.
Passive Features
Frame Design:
Steel underbone frame providing structural integrity.
Ergonomics:
Designed for comfortable rider posture and control.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, and indicator lights (turn signals, high beam, oil level, engine warning).
Driver Assistance
ABS:
Optional or standard on later models, providing enhanced braking safety.
Connectivity
N A:
No advanced electronic connectivity features such as Bluetooth or smartphone integration are present in models from this era.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually, depending on usage. (Refer to specific manual chapter for exact interval and type).
Spark Plug Replacement:
Typically every 6,000-10,000 km, or as recommended by the manufacturer for specific plug types (e.g., NGK).
Air Filter Cleaning Replacement:
Check/clean every 3,000-5,000 km, replace as needed.
Transmission Oil Change:
Every 10,000-12,000 km or as specified for the gear reduction oil.
Fluid Specifications
Engine Oil:
For the 2-stroke engine's autolube system: High-quality 2-stroke scooter oil, API TC specification or equivalent. (Do NOT use 4-stroke oil).
Transmission Fluid:
SAE 80W/90 hypoid gear oil. (Check manual for specific capacity and type).
Coolant:
Ethylene glycol based coolant for liquid-cooled engines, mixed with distilled water at a 50/50 ratio.
Known Issues
Carburetor Tuning:
Carburetor jetting can be sensitive to modifications, altitude, and fuel quality, often requiring re-tuning for optimal performance or after-market exhausts/air filters.
Electrical Connections:
Older models may develop corroded electrical connectors, leading to intermittent issues with lights, ignition, or charging. Regular inspection and cleaning recommended.
Cooling System Leaks:
Hoses and radiator can degrade over time, potentially leading to coolant leaks. Inspect for deterioration.
Variator Rollers:
Wear on variator rollers can affect acceleration and top speed. Replacement typically recommended around 10,000-15,000 km.
📚 Vehicle History
Brand Heritage
Aprilia Motorcycles:
Aprilia is an Italian manufacturer with a strong heritage in performance motorcycles and racing, particularly in the smaller displacement categories.
Model Evolution
Sr 50 Generations:
The SR 50 underwent several design and mechanical updates throughout its production run, including aerodynamic styling changes, engine updates to meet emission standards, and introduction of fuel injection on some later models.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia.
Production Period:
Continuous production from 1992 to 2012, indicating sustained market popularity and model relevance.
🏆 Awards & Recognition
Recognitions
Market Perception:
Consistently recognized for its sporty performance and aggressive styling, making it a popular choice for younger riders and tuning enthusiasts across Europe.
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