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Aprilia SXV RXV 450 550 2006-2013 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV 450/550 Codes Product Code: APR-SXV-RXV-2006-2013-SRM-PDF 👋 Introduction Market Position Vehicle Segment: High-performance dual-sport/motocross motorcycles. Target Audience: Enthusiasts and owners of Aprilia SXV/RXV 450/550 motorcycles seeking to perform their own maintenance and repairs. Competitive Analysis Direct Competitors Segment: Other high-performance V-twin dual-sport/supermoto motorcycles from brands like KTM, Husqvarna, and occasionally Italian counterparts. Key Features Engine Configuration: Unique V-twin engine layout offering significant power and torque characteristics. Chassis Design: Lightweight and agile chassis optimized for aggressive riding and off-road or track use. Performance Focus: Designed for performance enthusiasts who prioritize power, handling, and riding experience. 📋 Manual Details Coverage Areas Engine Coverage: 450cc and 550cc V-twin engines Chassis Coverage: SXV and RXV models Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Estimated Page Count: Approximately 400-600 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, component inspection, overhaul procedures for 450 and 550 V-twin engines. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel tank, fuel lines. Ignition System: Ignition coils, spark plugs, ECU (Engine Control Unit) diagnostics. Cooling System: Radiator, coolant hoses, water pump, thermostat, fan operation. Exhaust System: Exhaust headers, catalytic converter (if applicable), mufflers, sensor diagnostics. Transmission Clutch: Clutch operation, hydraulic system, gearbox disassembly and reassembly, gear selection mechanisms. Suspension Front: Front fork (upside-down) disassembly, service, oil changes, seal replacement, spring rates, damping adjustments. Suspension Rear: Monoshock rear suspension, linkage system, shock absorber service and adjustment, swingarm maintenance. Braking System: Front and rear disc brakes, hydraulic lines, master cylinders, calipers, brake pad replacement, bleeding procedures. Electrical System: Wiring diagrams, battery, charging system, lighting, starter motor, instrumentation, fuses, relays. Frame Bodywork: Frame inspection, body panel removal and installation, fairings, seat, fuel tank mounting. Wheels Tires: Wheel bearing inspection and replacement, tire fitting and balancing, spoke tensioning (if applicable). Procedures Included Scheduled Maintenance: Detailed maintenance schedules, oil change intervals, filter replacement, spark plug checks, valve clearance adjustments. Troubleshooting: Diagnostic flowcharts and procedures for common electrical and mechanical issues. Engine Repair: Complete engine rebuild procedures, piston and cylinder replacement, crankshaft and connecting rod service. Transmission Repair: Gearbox component replacement, shift drum and fork alignment, clutch assembly overhaul. Suspension Service: Front and rear suspension fork/shock absorber internal service, seal replacement, fluid replenishment. Brake System Service: Brake system bleeding, caliper overhaul, master cylinder replacement, pad and disc inspection. Electrical Diagnostics: Component testing, wiring continuity checks, fault code interpretation (if ECU accessible). Torque Specifications: Detailed torque values for all critical fasteners. Technical Depth Depth Of Coverage: Comprehensive, covering everything from routine maintenance to complete engine and chassis overhauls. Diagnostic Capability: Detailed troubleshooting guides for identifying and resolving mechanical, electrical, and fuel system issues. Repair Instructions: Step-by-step illustrated instructions for all repair and maintenance tasks. Component Identification: Clear identification of all parts and their functions. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, allowing quick access to specific information. Print Quality Print Readability: Designed for clear reading and printing of diagrams and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin, liquid-cooled Displacement 450: 449cc Displacement 550: 549cc Bore Stroke 450: Approx. 70mm x 58mm Bore Stroke 550: Approx. 78mm x 58mm Compression Ratio: Varies by model year, typically around 12.0:1 to 13.0:1 Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower 450: Estimated 60+ HP (stock, variations exist) Horsepower 550: Estimated 65+ HP (stock, variations exist) Torque 450: Estimated 40+ lb-ft Torque 550: Estimated 45+ lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body: Dual throttle bodies (one per cylinder, often Keihin or similar) Fuel Type: Unleaded gasoline, 91 octane or higher recommended Oil Capacity Engine Oil Capacity: Approx. 1.8 - 2.2 liters (check manual for exact capacity) 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Optional Optional Transmission: N/A Features Clutch Type: Hydraulically operated wet multi-plate clutch Gear Ratios: Specific ratios available in the manual for each gear. Fluid Type Transmission Oil Type: API SG or higher, JASO MA compliant motorcycle specific lubricant (e.g., 10W-40 or 15W-50, consult manual). 📐 Dimensions Exterior Wheelbase: Varies slightly by model year, typically around 1460-1480mm Seat Height: High, typically around 900-920mm Weights Dry Weight: Approx. 130-135 kg Fuel Tank Capacity: Approx. 7.5 liters 🛡️ Safety Features Ratings Safety Ratings: Not typically rated by standard automotive safety organizations due to motorcycle classification. Active Features Braking Performance: High-performance braking system designed for aggressive use, often with radial calipers. Suspension Handling: Advanced suspension components provide excellent stability and control. Passive Features Frame Integrity: Robust frame construction provides rider support. Lighting: Standard headlight, tail light, and turn signals for road legality. 💡 Technology Features Infotainment...
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Aprilia SXV RXV 450 550 2006-2013 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV/RXV 450/550
Codes
Product Code:
APR-SXV-RXV-2006-2013-SRM-PDF
👋 Introduction
Market Position
Vehicle Segment:
High-performance dual-sport/motocross motorcycles.
Target Audience:
Enthusiasts and owners of Aprilia SXV/RXV 450/550 motorcycles seeking to perform their own maintenance and repairs.
Competitive Analysis
Direct Competitors Segment:
Other high-performance V-twin dual-sport/supermoto motorcycles from brands like KTM, Husqvarna, and occasionally Italian counterparts.
Key Features
Engine Configuration:
Unique V-twin engine layout offering significant power and torque characteristics.
Chassis Design:
Lightweight and agile chassis optimized for aggressive riding and off-road or track use.
Performance Focus:
Designed for performance enthusiasts who prioritize power, handling, and riding experience.
📋 Manual Details
Coverage Areas
Engine Coverage:
450cc and 550cc V-twin engines
Chassis Coverage:
SXV and RXV models
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Page Count
Estimated Page Count:
Approximately 400-600 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, component inspection, overhaul procedures for 450 and 550 V-twin engines.
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel tank, fuel lines.
Ignition System:
Ignition coils, spark plugs, ECU (Engine Control Unit) diagnostics.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan operation.
Exhaust System:
Exhaust headers, catalytic converter (if applicable), mufflers, sensor diagnostics.
Transmission Clutch:
Clutch operation, hydraulic system, gearbox disassembly and reassembly, gear selection mechanisms.
Suspension Front:
Front fork (upside-down) disassembly, service, oil changes, seal replacement, spring rates, damping adjustments.
Suspension Rear:
Monoshock rear suspension, linkage system, shock absorber service and adjustment, swingarm maintenance.
Braking System:
Front and rear disc brakes, hydraulic lines, master cylinders, calipers, brake pad replacement, bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter motor, instrumentation, fuses, relays.
Frame Bodywork:
Frame inspection, body panel removal and installation, fairings, seat, fuel tank mounting.
Wheels Tires:
Wheel bearing inspection and replacement, tire fitting and balancing, spoke tensioning (if applicable).
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules, oil change intervals, filter replacement, spark plug checks, valve clearance adjustments.
Troubleshooting:
Diagnostic flowcharts and procedures for common electrical and mechanical issues.
Engine Repair:
Complete engine rebuild procedures, piston and cylinder replacement, crankshaft and connecting rod service.
Transmission Repair:
Gearbox component replacement, shift drum and fork alignment, clutch assembly overhaul.
Suspension Service:
Front and rear suspension fork/shock absorber internal service, seal replacement, fluid replenishment.
Brake System Service:
Brake system bleeding, caliper overhaul, master cylinder replacement, pad and disc inspection.
Electrical Diagnostics:
Component testing, wiring continuity checks, fault code interpretation (if ECU accessible).
Torque Specifications:
Detailed torque values for all critical fasteners.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from routine maintenance to complete engine and chassis overhauls.
Diagnostic Capability:
Detailed troubleshooting guides for identifying and resolving mechanical, electrical, and fuel system issues.
Repair Instructions:
Step-by-step illustrated instructions for all repair and maintenance tasks.
Component Identification:
Clear identification of all parts and their functions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, allowing quick access to specific information.
Print Quality
Print Readability:
Designed for clear reading and printing of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin, liquid-cooled
Displacement 450:
449cc
Displacement 550:
549cc
Bore Stroke 450:
Approx. 70mm x 58mm
Bore Stroke 550:
Approx. 78mm x 58mm
Compression Ratio:
Varies by model year, typically around 12.0:1 to 13.0:1
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower 450:
Estimated 60+ HP (stock, variations exist)
Horsepower 550:
Estimated 65+ HP (stock, variations exist)
Torque 450:
Estimated 40+ lb-ft
Torque 550:
Estimated 45+ lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body:
Dual throttle bodies (one per cylinder, often Keihin or similar)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Oil Capacity
Engine Oil Capacity:
Approx. 1.8 - 2.2 liters (check manual for exact capacity)
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
Gear Ratios:
Specific ratios available in the manual for each gear.
Fluid Type
Transmission Oil Type:
API SG or higher, JASO MA compliant motorcycle specific lubricant (e.g., 10W-40 or 15W-50, consult manual).
📐 Dimensions
Exterior
Wheelbase:
Varies slightly by model year, typically around 1460-1480mm
Seat Height:
High, typically around 900-920mm
Weights
Dry Weight:
Approx. 130-135 kg
Fuel Tank Capacity:
Approx. 7.5 liters
🛡️ Safety Features
Ratings
Safety Ratings:
Not typically rated by standard automotive safety organizations due to motorcycle classification.
Active Features
Braking Performance:
High-performance braking system designed for aggressive use, often with radial calipers.
Suspension Handling:
Advanced suspension components provide excellent stability and control.
Passive Features
Frame Integrity:
Robust frame construction provides rider support.
Lighting:
Standard headlight, tail light, and turn signals for road legality.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation cluster (speedometer, tachometer, odometer, warning lights). No infotainment system in the modern sense.
Driver Assistance
Driver Assistance Features:
N/A (Motorcycle).
Connectivity
Connectivity Features:
N/A (Motorcycle).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or 6-12 months (refer to manual for specific interval based on usage).
Air Filter Cleaning:
Check and clean every 1,000-2,000 km, replace as needed.
Spark Plug Replacement:
Typically every 10,000-15,000 km.
Valve Clearance Adjustment:
First check at 10,000-15,000 km, then as per manual recommendations.
Fluid Specifications
Engine Oil Specification:
Refer to manual for exact grade and API classification (e.g., Motul, Castrol motorcycle oils).
Coolant Specification:
Mixture of distilled water and ethylene glycol-based antifreeze (50/50 mix recommended).
Brake Fluid Specification:
DOT 4 or DOT 5.1 (verify in manual), high-performance synthetic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, fork seals, stator/regulator-rectifier, valve stem seals.
Engine Specifics:
V-twin engines can be sensitive to proper oil levels and maintenance; potential for oil leaks if not maintained correctly.
Electrical System:
Regulator/rectifier failures can occur, affecting battery charging. Wiring harness integrity should be checked.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing, particularly in Grand Prix and Supermoto disciplines.
Model Evolution
Sxv Rxv Development:
The SXV (Supermoto) and RXV (Dual-Sport) models were developed to bring Aprilia's performance expertise and unique V-twin engine to the street-legal and off-road performance segments.
Production
Production Period:
The SXV/RXV platform was produced for a significant period, with the 2006-2013 range representing a core generation of these models.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Recognition:
The SXV/RXV series was highly regarded in its segment for its performance, unique V-twin engine, and aggressive styling. Often praised by motorcycle journalists for its exciting character.
Ratings
Performance Ratings:
Consistently rated highly for power delivery and handling in specialist motorcycle publications during its production run.
Certifications
Emissions Compliance:
Compliant with emissions standards relevant to their model years and intended markets.
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