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Aprilia SXV RXV 450 550 2008 Service Repair Workshop Manual

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The Aprilia SXV RXV represents a pinnacle of Italian engineering in the high-performance dual-sport and supermoto motorcycle segment. Produced in 2008, these models are characterized by their potent V-twin engine configurations, available in 450cc and 550cc displacements, delivering exhilarating power and torque. Built on a shared platform, the SXV and RXV lines showcase Aprilia's rich racing heritage, featuring lightweight frames, premium suspension components, and aggressive styling designed for both spirited road riding and capable off-road excursions. Their strong performance and distinctive character have earned them accolades within the motorcycling community. This comprehensive service repair workshop manual provides in-depth guidance for the Aprilia SXV RXV models, with a specific focus on the 2008 model year. It covers all essential aspects of maintenance, repair, and troubleshooting, including detailed procedures for engine mechanicals, fuel injection systems, transmissions, suspension, brakes, and the electrical system. The manual is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing these high-performance machines, ensuring optimal performance and longevity. It includes routine maintenance schedules, diagnostic guides, component overhaul instructions, and critical technical specifications. 🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Year: 2008 Engine Options: 450cc, 550cc Codes Vehicle Platform: Shared SXV/RXV platform 👋 Introduction Market Position Segment: High-performance dual-sport / supermoto motorcycles. Target Audience: Enthusiasts seeking aggressive styling, powerful V-twin engines, and off-road/track-capable performance. Competitive Analysis Competitors 2008: KTM 690 SMC, Ducati Hypermotard (in spirit), other performance-oriented dual-sports/motards. Key Features Engine Architecture: V-twin engine configuration, offering strong torque and a distinctive power delivery. Chassis Design: Lightweight frame, premium suspension components, and aggressive styling typical of Aprilia's performance heritage. Offroad Capability: Dual-sport designation implies some level of off-road prowess, though often more focused on track or spirited road riding. 📋 Manual Details Coverage Areas Primary Coverage: Aprilia SXV RXV 450 and 550 models Secondary Coverage: Focus on 2008 model year, with likely overlap to adjacent years Page Count Estimated Pages: Extensive (typical for a comprehensive workshop manual, likely 400-600+ pages) Manual Type Type: Service Repair Workshop Manual Language Language: English (Assumed, standard for international service manuals) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and repair for both 450cc and 550cc V-twin engines. Engine Management: Ignition system, fuel injection system (including sensor identification, testing, and component replacement), emission control systems. Transmission: Clutch system operation, inspection, and replacement; gearbox internal components, maintenance, and troubleshooting. Suspension: Front fork (e.g., Marzocchi, Showa depending on exact spec) service, seal replacement, oil levels, and damping adjustments; rear shock absorber service and adjustment. Brakes: Front and rear brake caliper service, hydraulic system bleeding, master cylinder inspection, pad replacement, rotor specifications. Electrical System: Wiring diagrams, battery maintenance, starter motor, charging system (stator, regulator/rectifier), lighting system, ignition coil testing. Fuel System: Fuel tank inspection, fuel pump operation, fuel filter replacement, fuel line routing. Cooling System: Radiator service, coolant specifications, water pump inspection, thermostat operation. Frame And Bodywork: Frame inspection, plastic panel removal and installation, seat mounting, handlebar components. Wheels And Tires: Tire specifications, wheel bearing maintenance, spoke tensioning (if applicable to spoke wheels), rim types. Procedures Included Routine Maintenance: Oil and filter changes, chain adjustment and lubrication, air filter cleaning/replacement, spark plug replacement, valve clearance checks and adjustment. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common performance issues, electrical faults, and mechanical problems. Component Overhaul: Detailed instructions for rebuilding engines, transmissions, carburetors/fuel injectors, and suspension components. Electrical Diagnostics: Testing electrical components with multimeters, interpreting wiring diagrams, diagnosing ECU issues. Torque Specifications: Comprehensive list of all critical fastener torque values for engine, chassis, and suspension components. Technical Depth Depth: Comprehensive workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic checks to full engine rebuilds. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for easy navigation and information retrieval. Print Quality Quality: High-resolution scans or digital creation, suitable for printing sections or the entire manual. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Type: V-twin four-stroke, liquid-cooled Displacement 450: Approximately 449cc Displacement 550: Approximately 549cc Bore X Stroke 450: Specifics vary; typically around 80mm x 44.3mm Bore X Stroke 550: Specifics vary; typically around 82mm x 53.2mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower 450: Estimated 50-55 HP at the crank (specific figures vary by tuning and year). Horsepower 550: Estimated 55-60+ HP at the crank (specific figures vary by tuning and year). Torque 450: Estimated 30-35 lb-ft at the crank Torque 550: Estimated 35-40 lb-ft at the crank Fuel System Injection: Electronic Fuel Injection (EFI) Throttle Body Size: Typically 45mm or 50mm Fuel Type: Unleaded gasoline (minimum 91 octane recommended) 🔧 Transmission Standard Type: 6-speed manual Optional Type: N/A (Standard 6-speed manual for both models) Features Clutch: Hydraulically actuated wet multi-plate clutch...
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Aprilia SXV RXV 450 550 2008 Service Repair Workshop ManualAprilia SXV RXV 450 550 2008 Service Repair Workshop ManualAprilia SXV RXV 450 550 2008 Service Repair Workshop ManualAprilia SXV RXV 450 550 2008 Service Repair Workshop Manual
The Aprilia SXV RXV represents a pinnacle of Italian engineering in the high-performance dual-sport and supermoto motorcycle segment. Produced in 2008, these models are characterized by their potent V-twin engine configurations, available in 450cc and 550cc displacements, delivering exhilarating power and torque. Built on a shared platform, the SXV and RXV lines showcase Aprilia's rich racing heritage, featuring lightweight frames, premium suspension components, and aggressive styling designed for both spirited road riding and capable off-road excursions. Their strong performance and distinctive character have earned them accolades within the motorcycling community. This comprehensive service repair workshop manual provides in-depth guidance for the Aprilia SXV RXV models, with a specific focus on the 2008 model year. It covers all essential aspects of maintenance, repair, and troubleshooting, including detailed procedures for engine mechanicals, fuel injection systems, transmissions, suspension, brakes, and the electrical system. The manual is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing these high-performance machines, ensuring optimal performance and longevity. It includes routine maintenance schedules, diagnostic guides, component overhaul instructions, and critical technical specifications.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Year:
2008
Engine Options:
450cc, 550cc
Codes
Vehicle Platform:
Shared SXV/RXV platform
👋 Introduction
Market Position
Segment:
High-performance dual-sport / supermoto motorcycles.
Target Audience:
Enthusiasts seeking aggressive styling, powerful V-twin engines, and off-road/track-capable performance.
Competitive Analysis
Competitors 2008:
KTM 690 SMC, Ducati Hypermotard (in spirit), other performance-oriented dual-sports/motards.
Key Features
Engine Architecture:
V-twin engine configuration, offering strong torque and a distinctive power delivery.
Chassis Design:
Lightweight frame, premium suspension components, and aggressive styling typical of Aprilia's performance heritage.
Offroad Capability:
Dual-sport designation implies some level of off-road prowess, though often more focused on track or spirited road riding.
📋 Manual Details
Coverage Areas
Primary Coverage:
Aprilia SXV RXV 450 and 550 models
Secondary Coverage:
Focus on 2008 model year, with likely overlap to adjacent years
Page Count
Estimated Pages:
Extensive (typical for a comprehensive workshop manual, likely 400-600+ pages)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (Assumed, standard for international service manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair for both 450cc and 550cc V-twin engines.
Engine Management:
Ignition system, fuel injection system (including sensor identification, testing, and component replacement), emission control systems.
Transmission:
Clutch system operation, inspection, and replacement; gearbox internal components, maintenance, and troubleshooting.
Suspension:
Front fork (e.g., Marzocchi, Showa depending on exact spec) service, seal replacement, oil levels, and damping adjustments; rear shock absorber service and adjustment.
Brakes:
Front and rear brake caliper service, hydraulic system bleeding, master cylinder inspection, pad replacement, rotor specifications.
Electrical System:
Wiring diagrams, battery maintenance, starter motor, charging system (stator, regulator/rectifier), lighting system, ignition coil testing.
Fuel System:
Fuel tank inspection, fuel pump operation, fuel filter replacement, fuel line routing.
Cooling System:
Radiator service, coolant specifications, water pump inspection, thermostat operation.
Frame And Bodywork:
Frame inspection, plastic panel removal and installation, seat mounting, handlebar components.
Wheels And Tires:
Tire specifications, wheel bearing maintenance, spoke tensioning (if applicable to spoke wheels), rim types.
Procedures Included
Routine Maintenance:
Oil and filter changes, chain adjustment and lubrication, air filter cleaning/replacement, spark plug replacement, valve clearance checks and adjustment.
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common performance issues, electrical faults, and mechanical problems.
Component Overhaul:
Detailed instructions for rebuilding engines, transmissions, carburetors/fuel injectors, and suspension components.
Electrical Diagnostics:
Testing electrical components with multimeters, interpreting wiring diagrams, diagnosing ECU issues.
Torque Specifications:
Comprehensive list of all critical fastener torque values for engine, chassis, and suspension components.
Technical Depth
Depth:
Comprehensive workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic checks to full engine rebuilds.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for easy navigation and information retrieval.
Print Quality
Quality:
High-resolution scans or digital creation, suitable for printing sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Type:
V-twin four-stroke, liquid-cooled
Displacement 450:
Approximately 449cc
Displacement 550:
Approximately 549cc
Bore X Stroke 450:
Specifics vary; typically around 80mm x 44.3mm
Bore X Stroke 550:
Specifics vary; typically around 82mm x 53.2mm
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower 450:
Estimated 50-55 HP at the crank (specific figures vary by tuning and year).
Horsepower 550:
Estimated 55-60+ HP at the crank (specific figures vary by tuning and year).
Torque 450:
Estimated 30-35 lb-ft at the crank
Torque 550:
Estimated 35-40 lb-ft at the crank
Fuel System
Injection:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Typically 45mm or 50mm
Fuel Type:
Unleaded gasoline (minimum 91 octane recommended)
🔧 Transmission
Standard
Type:
6-speed manual
Optional
Type:
N/A (Standard 6-speed manual for both models)
Features
Clutch:
Hydraulically actuated wet multi-plate clutch
Gear Ratios:
Specific ratios are detailed within the manual, crucial for performance tuning.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Specific dimensions vary, but typical for this class is around 57-59 inches (1450-1500mm).
Seat Height:
High, typical for dual-sports, often exceeding 35 inches (890mm).
Ground Clearance:
Significant, typical for dual-sports, enabling off-road use.
Weights
Dry Weight 450:
Approximately 280-290 lbs (127-132 kg)
Dry Weight 550:
Approximately 290-300 lbs (132-136 kg)
Wet Weight:
Not specified in product info, but increases dry weight by fluids and fuel.
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycles do not undergo standardized crash testing like cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear. Brembo calipers were common.
ABS:
Generally not available on this model in 2008.
Passive Features
Lighting:
Halogen headlight, LED taillight common.
💡 Technology Features
Infotainment
Dashboard:
Digital instrument cluster displaying speed, RPM, trip meters, and basic warning lights. Likely no advanced infotainment features.
Driver Assistance
Electronics:
Focus on engine management (EFI) and basic electrical systems. No modern rider aids like traction control or riding modes.
Connectivity
Features:
N/A (No Bluetooth, USB ports, or smartphone integration on this model).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or annually. Check manual for specific guidance.
Valve Check:
Important for V-twins, often recommended around 10,000-15,000 km. Refer to manual for precise intervals.
Spark Plug Replacement:
Generally every 8,000-10,000 km, depending on plug type and usage.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-40 or 15W-50 motorcycle-specific synthetic oil recommended. Check manual for exact viscosity based on climate.
Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water. Specific type (e.g., colored) may be indicated.
Brake Fluid:
DOT 4
Clutch Fluid:
DOT 4 (shared with brake system in many hydraulic clutches)
Known Issues
Engine Reliability:
Early models could be prone to cam chain tensioner issues, overheating if not properly maintained, and some electrical gremlins. Regular meticulous maintenance is key.
Fuel Injection:
Potential issues with fuel pump longevity or injector clogging if fuel quality is poor.
Suspension Seals:
Wear on fork seals and shock seals is common with hard use, requiring periodic replacement.
📚 Vehicle History
Brand Heritage
Legacy:
Aprilia boasts a rich history in motorcycle racing, particularly in Grand Prix and Supermoto, known for innovative engineering and performance-oriented machines.
Model Evolution
Sxv Rxv Lineage:
The SXV (Supermoto) and RXV (Dual-Sport/Enduro) lines were Aprilia's flagship V-twin off-road/motard models, designed for high performance and aggressive riding.
2008 Updates:
The 2008 model year saw refinements to the engine, chassis, and electronics to improve reliability and performance, building on earlier generations.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Awards:
The SXV/RXV line was often lauded in motorcycling press for its raw performance and handling, frequently winning comparisons in the supermoto/dual-sport categories.
Ratings
Performance Reviews:
Generally received high marks for engine power, chassis dynamics, and braking performance.
Certifications
Emissions:
Designed to meet the emissions standards of its target markets at the time of manufacture (e.g., Euro 3).
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