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Aprilia SXV RXV 450 550 2011 Service Repair Workshop Manual

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The Aprilia SXV RXV, a high-performance dual-sport motorcycle from 2011, represents a unique blend of off-road and supermoto capabilities. Powered by a potent V-twin engine, available in 450cc and 550cc configurations, these Italian-engineered machines are built for riders seeking extreme performance. Chassis codes include SXV450, RXV450, SXV550, and RXV550. Aprilia's rich motorsport heritage is evident in the SXV RXV's design, offering exceptional handling and power delivery that has been praised for its dynamic capabilities. This model is targeted at enthusiasts who demand a specialized, high-strung machine for both dirt and street applications, often requiring dedicated technical knowledge for optimal upkeep. This comprehensive service repair workshop manual is designed to guide owners and technicians through the maintenance and repair of the Aprilia SXV RXV 450cc and 550cc models from 2011. Covering over 500 pages of detailed information in English, the manual provides in-depth coverage of all major systems, including engine overhaul, transmission, chassis, suspension, braking, and electrical systems. It features step-by-step repair procedures, troubleshooting guides for common issues, and essential technical specifications. The manual is an indispensable resource for performing routine maintenance, complex repairs, and ensuring the longevity and peak performance of these specialized motorcycles. 🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Year: 2011 Vehicle Type: Dual-Sport Motorcycle Codes Engine Codes: RSV4 V-Twin Chassis Codes: SXV450, RXV450, SXV550, RXV550 👋 Introduction Market Position Vehicle Segment: High-performance off-road/supermoto motorcycle Target Audience: Enthusiasts and riders seeking extreme performance in both dirt and street applications, requiring detailed technical guidance for maintenance and repair. Competitive Analysis Key Competitors: KTM EXC/SMC series, Husqvarna SM/TE series, TM Racing SMM/MX models. Key Features Aprilia Motorsport Heritage: Leverages Aprilia's extensive experience in motorcycle racing, particularly in off-road and supermoto disciplines, translating into a high-strung, performance-oriented machine. Dual Purpose Design: Unique chassis and engine configurations designed to excel in both motocross (RXV) and supermoto (SXV) contexts, demanding specialized service knowledge. Manual Value Proposition: Provides the essential technical documentation for owners and independent mechanics to maintain and repair these specialized, high-performance Italian motorcycles, which may have limited dealer support in some regions. 📋 Manual Details Coverage Areas Primary Coverage: Aprilia SXV RXV 450cc and 550cc models Specific Models Covered: SXV450, RXV450, SXV550, RXV550 Model Years Covered: 2011 Page Count Estimated Page Count: 500+ Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, top-end rebuild, bottom-end rebuild, valve adjustment, piston and ring replacement, lubrication system, cooling system, fuel injection system (MAP sensor, TPS, injectors, fuel pump), exhaust system. Transmission Drivetrain: Clutch operation and adjustment, gearbox internal components, gear selection mechanism, final drive chain and sprockets. Chassis Suspension: Frame inspection, front fork service (seals, oil, springs), rear shock absorber service and adjustment, steering head bearing maintenance, swingarm and linkage lubrication and inspection. Braking System: Brake caliper service, brake line replacement, master cylinder overhaul, brake fluid bleeding, pad replacement, rotor inspection. Electrical System: Wiring diagrams, battery maintenance, starter system, ignition system (ECU, coils, spark plugs), lighting system (headlight, taillight, indicators), sensor testing and replacement, dashboard and instrument cluster troubleshooting. Fuel System: Fuel tank maintenance, fuel filter replacement, fuel pump diagnosis, fuel line routing and inspection. Bodywork Plastics: Fairing removal and installation, seat assembly, fender replacement, graphics and decals. Procedures Included Maintenance Procedures: Oil change intervals and procedure, oil filter replacement, air filter cleaning and replacement, spark plug inspection and replacement, chain lubrication and adjustment, valve clearance checks. Repair Procedures: Complete engine teardown and reassembly, transmission gear replacement, suspension fork rebuild, brake system overhauls, electrical component troubleshooting and replacement. Troubleshooting Guides: Systematic diagnosis of common issues, fault code interpretation (if applicable), symptom-based troubleshooting for starting problems, performance issues, and electrical faults. Special Tools Required: Identification of specific tools needed for various repair and maintenance tasks, such as torque wrenches, specialized socket sets, seal drivers, and diagnostic equipment. Technical Depth Depth Of Coverage: Comprehensive; covers from routine maintenance and basic adjustments to complete engine and chassis overhauls, including detailed specifications and diagnostic procedures. Diagnostic Capability: High; includes detailed troubleshooting trees, electrical circuit diagrams, and component testing procedures. Rebuild Instructions: Detailed step-by-step instructions for rebuilding major components like the engine, transmission, and suspension. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable (depending on original scan quality) Print Quality Resolution: High-resolution scans, suitable for printing individual pages or the entire manual. Clarity: Clear text and legible diagrams/illustrations. Binding Type Binding For Printed Version: N/A (Digital Download) Paper Type Paper Type For Printed Version: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Displacement 450: 449.8 cc Displacement 550: 549.4 cc Bore X Stroke 450: 92 mm x 69 mm Bore X Stroke 550: 92 mm x 82 mm Compression Ratio: Approximately 12.5:1 (varies slightly by specific model and year) Valve Train: DOHC,...
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Aprilia SXV RXV 450 550 2011 Service Repair Workshop ManualAprilia SXV RXV 450 550 2011 Service Repair Workshop ManualAprilia SXV RXV 450 550 2011 Service Repair Workshop ManualAprilia SXV RXV 450 550 2011 Service Repair Workshop Manual
The Aprilia SXV RXV, a high-performance dual-sport motorcycle from 2011, represents a unique blend of off-road and supermoto capabilities. Powered by a potent V-twin engine, available in 450cc and 550cc configurations, these Italian-engineered machines are built for riders seeking extreme performance. Chassis codes include SXV450, RXV450, SXV550, and RXV550. Aprilia's rich motorsport heritage is evident in the SXV RXV's design, offering exceptional handling and power delivery that has been praised for its dynamic capabilities. This model is targeted at enthusiasts who demand a specialized, high-strung machine for both dirt and street applications, often requiring dedicated technical knowledge for optimal upkeep. This comprehensive service repair workshop manual is designed to guide owners and technicians through the maintenance and repair of the Aprilia SXV RXV 450cc and 550cc models from 2011. Covering over 500 pages of detailed information in English, the manual provides in-depth coverage of all major systems, including engine overhaul, transmission, chassis, suspension, braking, and electrical systems. It features step-by-step repair procedures, troubleshooting guides for common issues, and essential technical specifications. The manual is an indispensable resource for performing routine maintenance, complex repairs, and ensuring the longevity and peak performance of these specialized motorcycles.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Year:
2011
Vehicle Type:
Dual-Sport Motorcycle
Codes
Engine Codes:
RSV4 V-Twin
Chassis Codes:
SXV450, RXV450, SXV550, RXV550
👋 Introduction
Market Position
Vehicle Segment:
High-performance off-road/supermoto motorcycle
Target Audience:
Enthusiasts and riders seeking extreme performance in both dirt and street applications, requiring detailed technical guidance for maintenance and repair.
Competitive Analysis
Key Competitors:
KTM EXC/SMC series, Husqvarna SM/TE series, TM Racing SMM/MX models.
Key Features
Aprilia Motorsport Heritage:
Leverages Aprilia's extensive experience in motorcycle racing, particularly in off-road and supermoto disciplines, translating into a high-strung, performance-oriented machine.
Dual Purpose Design:
Unique chassis and engine configurations designed to excel in both motocross (RXV) and supermoto (SXV) contexts, demanding specialized service knowledge.
Manual Value Proposition:
Provides the essential technical documentation for owners and independent mechanics to maintain and repair these specialized, high-performance Italian motorcycles, which may have limited dealer support in some regions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Aprilia SXV RXV 450cc and 550cc models
Specific Models Covered:
SXV450, RXV450, SXV550, RXV550
Model Years Covered:
2011
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, top-end rebuild, bottom-end rebuild, valve adjustment, piston and ring replacement, lubrication system, cooling system, fuel injection system (MAP sensor, TPS, injectors, fuel pump), exhaust system.
Transmission Drivetrain:
Clutch operation and adjustment, gearbox internal components, gear selection mechanism, final drive chain and sprockets.
Chassis Suspension:
Frame inspection, front fork service (seals, oil, springs), rear shock absorber service and adjustment, steering head bearing maintenance, swingarm and linkage lubrication and inspection.
Braking System:
Brake caliper service, brake line replacement, master cylinder overhaul, brake fluid bleeding, pad replacement, rotor inspection.
Electrical System:
Wiring diagrams, battery maintenance, starter system, ignition system (ECU, coils, spark plugs), lighting system (headlight, taillight, indicators), sensor testing and replacement, dashboard and instrument cluster troubleshooting.
Fuel System:
Fuel tank maintenance, fuel filter replacement, fuel pump diagnosis, fuel line routing and inspection.
Bodywork Plastics:
Fairing removal and installation, seat assembly, fender replacement, graphics and decals.
Procedures Included
Maintenance Procedures:
Oil change intervals and procedure, oil filter replacement, air filter cleaning and replacement, spark plug inspection and replacement, chain lubrication and adjustment, valve clearance checks.
Repair Procedures:
Complete engine teardown and reassembly, transmission gear replacement, suspension fork rebuild, brake system overhauls, electrical component troubleshooting and replacement.
Troubleshooting Guides:
Systematic diagnosis of common issues, fault code interpretation (if applicable), symptom-based troubleshooting for starting problems, performance issues, and electrical faults.
Special Tools Required:
Identification of specific tools needed for various repair and maintenance tasks, such as torque wrenches, specialized socket sets, seal drivers, and diagnostic equipment.
Technical Depth
Depth Of Coverage:
Comprehensive; covers from routine maintenance and basic adjustments to complete engine and chassis overhauls, including detailed specifications and diagnostic procedures.
Diagnostic Capability:
High; includes detailed troubleshooting trees, electrical circuit diagrams, and component testing procedures.
Rebuild Instructions:
Detailed step-by-step instructions for rebuilding major components like the engine, transmission, and suspension.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (depending on original scan quality)
Print Quality
Resolution:
High-resolution scans, suitable for printing individual pages or the entire manual.
Clarity:
Clear text and legible diagrams/illustrations.
Binding Type
Binding For Printed Version:
N/A (Digital Download)
Paper Type
Paper Type For Printed Version:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement 450:
449.8 cc
Displacement 550:
549.4 cc
Bore X Stroke 450:
92 mm x 69 mm
Bore X Stroke 550:
92 mm x 82 mm
Compression Ratio:
Approximately 12.5:1 (varies slightly by specific model and year)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower 450:
Estimated 55-60 HP (at crank)
Horsepower 550:
Estimated 65-70 HP (at crank)
Torque:
Significant torque delivery across the rev range, particularly in 550cc variant.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or similar high-performance system.
Fuel Type:
Unleaded gasoline, minimum 95 RON (octane rating).
Throttle Body Size:
Typically 50mm or larger
Lubrication System
Oil Type:
High-performance synthetic motorcycle engine oil, SAE 10W-50 or 15W-50 API SG/SH/SJ/SL/SM JASO MA/MA2 recommended. Specific Aprilia recommendation should be followed.
Oil Capacity With Filter:
Approximately 1.5 - 1.8 liters (refer to manual for exact figure)
Cooling System
Type:
Liquid-cooled, dual radiators
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., MOTUL Motocool Expert, Castrol Radicool SF).
🔧 Transmission
Standard
Transmission Type:
6-speed manual sequential gearbox
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Final Drive:
Chain drive (520 pitch typically)
Features
Gear Ratios:
Specific ratios are detailed in the manual for optimal performance in different disciplines.
Transmission Oil:
Usually shared with engine oil, but specific requirements may exist for certain components. Always verify in the manual.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1490 - 1505 mm (varies slightly between SXV/RXV)
Seat Height:
High, typical for dual-sport/supermoto bikes (around 900-920mm)
Weights
Dry Weight:
Approximately 120-130 kg (varies between 450/550, SXV/RXV)
Fuel Tank Capacity:
Approximately 7.2 liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles generally do not have standardized crash test ratings like cars).
Active Features
Braking System Details:
High-performance hydraulic disc brakes front and rear. Brembo calipers are common on Aprilia models. Specific rotor diameters and caliper piston counts detailed in manual.
Suspension Performance:
Adjustable USD front forks (e.g., Marzocchi, Showa) and adjustable rear monoshock (e.g., Sachs, Ohlins) provide significant control and feedback.
Passive Features
Frame Construction:
Steel trellis frame for rigidity and precise handling.
Ergonomics:
Designed for an aggressive riding posture, optimized for control and rider input during dynamic maneuvers.
💡 Technology Features
Infotainment
Dashboard Instruments:
Digital instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, and warning lights. Often includes basic diagnostic readouts.
Driver Assistance
Traction Control:
Generally not equipped on this model year. Performance is reliant on rider skill and tire choice.
Connectivity
Diagnostic Ports:
May feature a diagnostic connector for ECU access; the manual will detail its location and use.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months (whichever comes first), or more frequently under harsh use.
Air Filter Cleaning:
Every 1,000 km or more frequently in dusty conditions.
Valve Clearance Check:
Every 6,000 km or 12 months. Critical for engine health and performance.
Spark Plug Replacement:
Recommended every 6,000 km or annually. Check condition at first interval.
Chain Lubrication Adjustment:
Every 500 km and after washing or riding in rain.
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for exact specification and DOT rating).
Coolant Specification:
As mentioned in engine specs - ethylene glycol based.
Known Issues
Common Wear Items:
Clutch plates, valve stem seals, wheel bearings, steering head bearings, front fork seals due to high-performance nature.
Electrical Gremlins:
Some owners report occasional issues with sensors or connectors, often resolved by cleaning or reseating. The manual's wiring diagrams are crucial here.
Engine Temperature Management:
V-twin engines can run hot, especially in stop-and-go traffic. Ensuring proper coolant levels and radiator fan operation is vital.
📚 Vehicle History
Brand Heritage
Aprilia Motorsport Legacy:
Aprilia has a rich history in Grand Prix motorcycle racing, accumulating numerous world championships across various disciplines, which heavily influences their road-going performance models.
Model Evolution
Sxv Rxv Development:
The SXV/RXV line was developed as Aprilia's flagship dual-purpose V-twin offering, blending motocross capabilities with supermoto potential, a unique niche in the market.
Engine Introduction:
The V-twin engine platform was originally developed for Aprilia's RSV4 sportbike and adapted for the SXV/RXV to provide a potent and distinctive character.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Magazine Reviews:
The SXV/RXV line was generally praised by motorcycle press for its extreme performance, unique V-twin engine character, and sharp handling, though often noted as being high-maintenance and demanding.
Ratings
Performance Index:
Consistently ranked highly for power output and dynamic capabilities within its niche.
Certifications
Emissions Compliance:
Euro 3 compliant (typical for European market models of this era). Specific regional compliance may vary.
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