Aprilia SXV RXV 450 550 2007 Workshop Repair Service Manual
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The Aprilia SXV RXV, produced in 2007, represents a unique offering in the high-performance supermoto and off-road motorcycle segment. Featuring distinctive 450cc and 550cc V-twin engines, these Italian-made machines are engineered for exhilarating performance, emphasizing power delivery and agile handling. Their design draws from Aprilia's rich racing heritage, positioning them as spirited alternatives to conventional single-cylinder competitors in their class. The SXV/RXV line is celebrated for its aggressive styling and a focus on delivering an engaging riding experience for both track enthusiasts and spirited off-road adventurers. This workshop repair service manual provides comprehensive guidance for all Aprilia SXV RXV models and engine variants from 2007. It covers essential maintenance procedures, detailed troubleshooting steps, critical technical specifications, and vital safety information. The manual delves into engine disassembly and assembly, fuel and ignition systems, transmission, suspension, brakes, and the electrical system. It is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the motorcycle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Year: 2007 Engine Variants: 450cc, 550cc Codes Vin Code: Refer to VIN decoder for Aprilia SXV/RXV models 👋 Introduction Market Position Segment: Supermoto/Off-road performance motorcycles, known for their high-revving V-twin engines and aggressive styling. Competitive Analysis Competitors: Primarily competes with other high-performance European and Japanese dual-sport and supermoto motorcycles of the era, such as KTM EXC/SMR series, Husqvarna models, and select Yamaha WR/YZF variants. Key Features Engine Configuration: Unique V-twin engine architecture offering a distinct power delivery characteristic compared to single-cylinder competitors. Performance Focus: Designed for spirited riding, track days, and aggressive off-road use, emphasizing power and handling. 📋 Manual Details Coverage Areas Coverage: All Models/Engines/Trim Page Count Page Count: Estimated 500+ pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, and repair procedures for 450cc and 550cc V-twin engines, including valve timing, piston/cylinder inspection, crankshaft and connecting rod checks. Fuel System: Carburetor or Fuel Injection system servicing, cleaning, adjustment, fuel pump testing, and fuel pressure specifications. Ignition System: Ignition coil testing, spark plug specifications, ECU diagnostic codes, and troubleshooting. Transmission Drivetrain: Clutch operation, gearbox disassembly and assembly, gear inspection, final drive chain and sprocket maintenance, and lubrication. Suspension: Front fork servicing (seals, oil levels, spring rates), rear shock absorber adjustment and overhaul, swingarm bearing inspection and lubrication. Brakes: Hydraulic brake system bleeding, pad replacement, caliper servicing, master cylinder inspection, and rotor specifications. Electrical System: Wiring diagrams, lighting system maintenance, battery testing and charging, starter motor and alternator checks, fuse and relay identification. Cooling System: Radiator maintenance, coolant specifications, thermostat operation, fan system checks, and coolant leak diagnosis. Chassis Frame: Frame integrity checks, steering head bearing maintenance, footpeg and control lever adjustments. Bodywork: Fairing removal and installation, seat maintenance, and general exterior component care. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, tire pressure checks, brake fluid checks. Troubleshooting: Diagnostic flowcharts for common engine performance issues, electrical faults, and starting problems. Engine Rebuild: Step-by-step instructions for complete engine disassembly, part cleaning, inspection, measurement, and reassembly with torque specifications. Suspension Overhaul: Complete fork seal replacement, shock absorber internal servicing, and bearing replacement procedures. Electrical Diagnostics: Component testing for ignition coils, stators, rectifiers, and troubleshooting electrical circuits using wiring diagrams. Brake System Maintenance: Detailed procedures for brake bleeding, pad and disc replacement, and caliper seal servicing. Technical Depth Depth: Comprehensive coverage from basic maintenance to advanced engine and chassis repairs, including component specifications and tolerances. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High-resolution scans suitable for printing, with clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin, liquid-cooled Displacement 450: 450cc (approximate) Displacement 550: 550cc (approximate) Bore Stroke 450: Refer to manual for specific bore and stroke dimensions Bore Stroke 550: Refer to manual for specific bore and stroke dimensions Compression Ratio: Refer to manual for specific compression ratios Performance Horsepower 450: Estimated 50-60 HP (subject to tune and specific model variant) Horsepower 550: Estimated 60-70 HP (subject to tune and specific model variant) Torque: Refer to manual for specific torque figures for both engine variants. Fuel System Fuel Delivery: Carburetor (Mikuni likely for this era) or Electronic Fuel Injection (EFI) depending on specific model/market. Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/95 AKI recommended. Lubrication Oil Type: JASO MA certified motorcycle engine oil, SAE 10W-40 or 15W-50 recommended. Refer to manual for exact specifications. Oil Capacity: Refer to manual for specific oil capacity, typically around 1.5-2.0 liters. 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Optional Optional Gear Ratios: Refer to manual for available gear ratio options or...
The Aprilia SXV RXV, produced in 2007, represents a unique offering in the high-performance supermoto and off-road motorcycle segment. Featuring distinctive 450cc and 550cc V-twin engines, these Italian-made machines are engineered for exhilarating performance, emphasizing power delivery and agile handling. Their design draws from Aprilia's rich racing heritage, positioning them as spirited alternatives to conventional single-cylinder competitors in their class. The SXV/RXV line is celebrated for its aggressive styling and a focus on delivering an engaging riding experience for both track enthusiasts and spirited off-road adventurers.
This workshop repair service manual provides comprehensive guidance for all Aprilia SXV RXV models and engine variants from 2007. It covers essential maintenance procedures, detailed troubleshooting steps, critical technical specifications, and vital safety information. The manual delves into engine disassembly and assembly, fuel and ignition systems, transmission, suspension, brakes, and the electrical system. It is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the motorcycle, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Year:
2007
Engine Variants:
450cc, 550cc
Codes
Vin Code:
Refer to VIN decoder for Aprilia SXV/RXV models
👋 Introduction
Market Position
Segment:
Supermoto/Off-road performance motorcycles, known for their high-revving V-twin engines and aggressive styling.
Competitive Analysis
Competitors:
Primarily competes with other high-performance European and Japanese dual-sport and supermoto motorcycles of the era, such as KTM EXC/SMR series, Husqvarna models, and select Yamaha WR/YZF variants.
Key Features
Engine Configuration:
Unique V-twin engine architecture offering a distinct power delivery characteristic compared to single-cylinder competitors.
Performance Focus:
Designed for spirited riding, track days, and aggressive off-road use, emphasizing power and handling.
📋 Manual Details
Coverage Areas
Coverage:
All Models/Engines/Trim
Page Count
Page Count:
Estimated 500+ pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, and repair procedures for 450cc and 550cc V-twin engines, including valve timing, piston/cylinder inspection, crankshaft and connecting rod checks.
Fuel System:
Carburetor or Fuel Injection system servicing, cleaning, adjustment, fuel pump testing, and fuel pressure specifications.
Diagnostic flowcharts for common engine performance issues, electrical faults, and starting problems.
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, part cleaning, inspection, measurement, and reassembly with torque specifications.
Suspension Overhaul:
Complete fork seal replacement, shock absorber internal servicing, and bearing replacement procedures.
Electrical Diagnostics:
Component testing for ignition coils, stators, rectifiers, and troubleshooting electrical circuits using wiring diagrams.
Brake System Maintenance:
Detailed procedures for brake bleeding, pad and disc replacement, and caliper seal servicing.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to advanced engine and chassis repairs, including component specifications and tolerances.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality:
High-resolution scans suitable for printing, with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin, liquid-cooled
Displacement 450:
450cc (approximate)
Displacement 550:
550cc (approximate)
Bore Stroke 450:
Refer to manual for specific bore and stroke dimensions
Bore Stroke 550:
Refer to manual for specific bore and stroke dimensions
Compression Ratio:
Refer to manual for specific compression ratios
Performance
Horsepower 450:
Estimated 50-60 HP (subject to tune and specific model variant)
Horsepower 550:
Estimated 60-70 HP (subject to tune and specific model variant)
Torque:
Refer to manual for specific torque figures for both engine variants.
Fuel System
Fuel Delivery:
Carburetor (Mikuni likely for this era) or Electronic Fuel Injection (EFI) depending on specific model/market.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 AKI recommended.
Lubrication
Oil Type:
JASO MA certified motorcycle engine oil, SAE 10W-40 or 15W-50 recommended. Refer to manual for exact specifications.
Oil Capacity:
Refer to manual for specific oil capacity, typically around 1.5-2.0 liters.
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Optional
Optional Gear Ratios:
Refer to manual for available gear ratio options or performance kits.
Features
Clutch Type:
Wet multi-plate clutch, hydraulically operated.
Final Drive:
O-ring sealed chain drive.
📐 Dimensions
Exterior
Length:
Refer to specific model documentation; typically around 2100-2200 mm.
Width:
Refer to specific model documentation; typically around 800-850 mm.
Height:
Refer to specific model documentation; typically around 1200-1300 mm (seat height varies).
Weights
Dry Weight:
Approx. 120-130 kg (dry weight, varies by model/engine).
Wet Weight:
Refer to manual for wet weight including fluids.
Fuel Capacity:
Approx. 7-8 liters (refer to manual for exact capacity).
🛡️ Safety Features
Ratings
Safety Certification:
CE certified (European Conformity), may vary by market.
Active Features
Braking System:
Dual hydraulic disc brakes front, single hydraulic disc brake rear. Brembo calipers often featured.
Tire Specifications:
Refer to manual for specific tire sizes and types (e.g., 120/70-17 front, 150/60-17 rear for SXV).
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
💡 Technology Features
Infotainment
Display:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, and basic warning lights.
Driver Assistance
ABS:
ABS was not a standard feature on most SXV/RXV models of this era. Refer to specific model variant.
Connectivity
Diagnostic Ports:
On-board diagnostic port for potential ECU interaction and fault code reading (requires specific diagnostic tools).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 3,000-5,000 km or annually. Race bikes may require more frequent changes.
Air Filter Cleaning:
Refer to manual, typically every 1,000-2,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Refer to manual, typically every 6,000-10,000 km.
Valve Clearance Check:
Refer to manual, critical for V-twins, typically every 5,000-8,000 km.
Fluid Specifications
Brake Fluid:
DOT 4 synthetic brake fluid recommended.
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Refer to manual for specific Aprilia coolant specification.
Fork Oil:
Refer to manual for specific fork oil viscosity (e.g., Showa SS-02 or equivalent) and level.
Known Issues
Common Problems:
Potential issues can include electrical gremlins, regulator/rectifier failures, and wear on components due to high-performance nature. Some owners report clutch slave cylinder issues. Overheating can occur if cooling system is not maintained.
Maintenance Importance:
Regular and diligent maintenance is crucial for the longevity and reliable performance of these high-strung V-twin engines.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia, an Italian motorcycle manufacturer, has a strong pedigree in racing, particularly in Grand Prix motorcycle racing and off-road disciplines. This heritage informs the performance-oriented design of the SXV/RXV models.
Model Evolution
Sxv Rxv Lineage:
The SXV (Supermoto) and RXV (Enduro/Cross-Country) models represented Aprilia's foray into high-performance V-twin off-road and supermoto categories, aiming to bridge the gap between pure racing machines and street-legal bikes.
2007 Updates:
The 2007 model year saw refinements to the V-twin engine, chassis, and suspension components, building upon earlier iterations.
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
While specific awards for the 2007 model may not be widely documented, the SXV/RXV line was recognized for its category-defining performance and handling characteristics, often praised in enthusiast reviews.