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APRILIA SXV RXV 450 550 Service Repair Manual 06-ON

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🏷️ Basic Information Identification Make: Aprilia Model: SXV Model Variant: 450 Model Variant Alt: 550 Production Years Covered: 2006 onwards Codes Chassis Code Prefix: AP811 👋 Introduction Market Position Vehicle Type: High-performance supermoto/motocross hybrid Target Audience: Enthusiast riders, mechanics specializing in off-road and performance motorcycles Competitive Analysis Competitors: KTM EXC/SX, Husqvarna SM/TE, Yamaha WR/YZ, Honda CRF/CR, Suzuki RM-Z, Kawasaki KX-F Key Features Engine Configuration: V-twin engine, unique in its class for off-road focused models Chassis Design: Lightweight, race-oriented chassis Suspension Components: Premium suspension components often fitted (e.g., Öhlins rear shock) 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service, repair, and maintenance Geographic Applicability: Global (reflecting original Aprilia documentation) Page Count Estimated Pages: Hundreds (exact count not specified, but described as 'hundreds of pages') Manual Type Type: Service Repair Manual Language Language: English (implied by product description phrasing) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Full engine disassembly, reassembly, tuning, diagnostics, lubrication, cooling, fuel, ignition, exhaust Transmission: Gearbox disassembly, assembly, clutch operation, shift mechanisms, lubrication Chassis And Frame: Frame inspection, swingarm, linkage systems, steering head bearings, footpegs Suspension: Front fork (Sachs/Showa variants), rear shock absorber (Öhlins/Sachs variants), seals, oil, adjustments, rebuild procedures Brakes: Brake fluid flush, caliper overhaul, master cylinder service, disc inspection, pad replacement, bleeding procedures Electrical System: Wiring diagrams, battery, ignition system, lighting, starter motor, charging system, sensor testing Fuel System: Carburetor/EFI system tuning and overhaul, fuel pump, fuel lines, fuel filter replacement Cooling System: Radiator, hoses, thermostat, coolant specifications, flushing procedures Bodywork And Trim: Fairing removal and installation, seat, fenders, graphics, plastics Wheels And Tires: Tire changing, wheel balancing, spoke tensioning, hub maintenance Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, chain adjustment, spark plug checks Repair: Component-level repair and replacement for all major systems Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding guides Rebuilding: Detailed instructions for engine and gearbox rebuilds Restoration: Guidance applicable to refurbishing and restoring older models Technical Depth Depth: Detailed diagnostics, torque specifications, clearances, component tolerances, schematics Diagnostic Focus: Advanced diagnostic information for electrical and mechanical systems Rebuild Level: Full engine and transmission rebuild procedures 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely searchable text content within the PDF Print Quality Image Resolution: Variable, but typically high enough for clear diagrams and text in professional PDFs Diagram Clarity: High, crucial for service manuals Binding Type Binding: Not applicable (digital PDF format) Paper Type Paper Type: Not applicable (digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement 450: 450cc (approximately) Displacement 550: 550cc (approximately) Bore X Stroke 450: Specifics vary, but common for this era might be around 74x52mm Bore X Stroke 550: Specifics vary, but common for this era might be around 74x64mm Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower 450: Estimated 50-60 HP (at crankshaft) Horsepower 550: Estimated 60-70 HP (at crankshaft) Torque 450: Estimated 45-50 Nm (at crankshaft) Torque 550: Estimated 55-60 Nm (at crankshaft) Fuel System Fuel Delivery: Carbureted (e.g., Keihin FCR) or Electronic Fuel Injection (EFI) depending on exact sub-model/year Ignition System: Digital CDI Exhaust System: Dual underseat mufflers (typical configuration) 🔧 Transmission Standard Type: 6-speed manual Clutch Type: Wet, multi-plate, hydraulic actuation Optional Optional Transmissions: None (standard 6-speed) Features Gear Ratios: Specific ratios detailed in manual Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approx. 1490 mm (varies slightly by model year) Seat Height: Approx. 900-920 mm (varies by model year and suspension setup) Weights Dry Weight: Approx. 120-130 kg (varies by model year and components) Fuel Tank Capacity: Approx. 7-9 liters (varies by model year) 🛡️ Safety Features Ratings Safety Ratings: Not applicable to this class of off-road/supermoto motorcycle Active Features Braking System: Hydraulic disc brakes (e.g., Brembo calipers, large rotors) ABS: Generally not equipped on this model for its intended purpose Passive Features Lighting: Headlight, taillight, turn signals (depending on street legality variant) 💡 Technology Features Infotainment Infotainment System: Basic analog or digital dashboard; no infotainment system. Instrumentation: Speedometer, tachometer, odometer, trip meter, essential indicator lights. Driver Assistance Driver Assistance Features: None (focus is on rider control and performance). Connectivity Connectivity: None. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically every 2500-5000 km or annually, depending on usage) Valve Clearance Check: Refer to manual (typically every 5000-10000 km, due to DOHC configuration) Spark Plug Replacement: Refer to manual (typically every 5000-7500 km) Chain Maintenance: Lubrication and tension check every 500-1000 km Fluid Specifications Engine Oil Type: Fully synthetic motorcycle oil, API SG/SH or higher, JASO MA certified (e.g., Motul 7100 10W-40) Engine Oil Capacity: Refer to manual (typically around 1.5-2.0 liters) Coolant Type: Ethylene glycol-based antifreeze/coolant, pre-mixed or 50/50 with distilled water Brake Fluid Type: DOT 4 hydraulic brake fluid Clutch Fluid Type: DOT 4 hydraulic clutch fluid (if hydraulic) Known Issues Electrical Gremlins:...
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APRILIA SXV RXV 450 550 Service Repair Manual 06-ON
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV
Model Variant:
450
Model Variant Alt:
550
Production Years Covered:
2006 onwards
Codes
Chassis Code Prefix:
AP811
👋 Introduction
Market Position
Vehicle Type:
High-performance supermoto/motocross hybrid
Target Audience:
Enthusiast riders, mechanics specializing in off-road and performance motorcycles
Competitive Analysis
Competitors:
KTM EXC/SX, Husqvarna SM/TE, Yamaha WR/YZ, Honda CRF/CR, Suzuki RM-Z, Kawasaki KX-F
Key Features
Engine Configuration:
V-twin engine, unique in its class for off-road focused models
Chassis Design:
Lightweight, race-oriented chassis
Suspension Components:
Premium suspension components often fitted (e.g., Öhlins rear shock)
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, repair, and maintenance
Geographic Applicability:
Global (reflecting original Aprilia documentation)
Page Count
Estimated Pages:
Hundreds (exact count not specified, but described as 'hundreds of pages')
Manual Type
Type:
Service Repair Manual
Language
Language:
English (implied by product description phrasing)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full engine disassembly, reassembly, tuning, diagnostics, lubrication, cooling, fuel, ignition, exhaust
Transmission:
Gearbox disassembly, assembly, clutch operation, shift mechanisms, lubrication
Chassis And Frame:
Frame inspection, swingarm, linkage systems, steering head bearings, footpegs
Suspension:
Front fork (Sachs/Showa variants), rear shock absorber (Öhlins/Sachs variants), seals, oil, adjustments, rebuild procedures
Brakes:
Brake fluid flush, caliper overhaul, master cylinder service, disc inspection, pad replacement, bleeding procedures
Electrical System:
Wiring diagrams, battery, ignition system, lighting, starter motor, charging system, sensor testing
Fuel System:
Carburetor/EFI system tuning and overhaul, fuel pump, fuel lines, fuel filter replacement
Cooling System:
Radiator, hoses, thermostat, coolant specifications, flushing procedures
Bodywork And Trim:
Fairing removal and installation, seat, fenders, graphics, plastics
Wheels And Tires:
Tire changing, wheel balancing, spoke tensioning, hub maintenance
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, chain adjustment, spark plug checks
Repair:
Component-level repair and replacement for all major systems
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding guides
Rebuilding:
Detailed instructions for engine and gearbox rebuilds
Restoration:
Guidance applicable to refurbishing and restoring older models
Technical Depth
Depth:
Detailed diagnostics, torque specifications, clearances, component tolerances, schematics
Diagnostic Focus:
Advanced diagnostic information for electrical and mechanical systems
Rebuild Level:
Full engine and transmission rebuild procedures
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text content within the PDF
Print Quality
Image Resolution:
Variable, but typically high enough for clear diagrams and text in professional PDFs
Diagram Clarity:
High, crucial for service manuals
Binding Type
Binding:
Not applicable (digital PDF format)
Paper Type
Paper Type:
Not applicable (digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement 450:
450cc (approximately)
Displacement 550:
550cc (approximately)
Bore X Stroke 450:
Specifics vary, but common for this era might be around 74x52mm
Bore X Stroke 550:
Specifics vary, but common for this era might be around 74x64mm
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower 450:
Estimated 50-60 HP (at crankshaft)
Horsepower 550:
Estimated 60-70 HP (at crankshaft)
Torque 450:
Estimated 45-50 Nm (at crankshaft)
Torque 550:
Estimated 55-60 Nm (at crankshaft)
Fuel System
Fuel Delivery:
Carbureted (e.g., Keihin FCR) or Electronic Fuel Injection (EFI) depending on exact sub-model/year
Ignition System:
Digital CDI
Exhaust System:
Dual underseat mufflers (typical configuration)
🔧 Transmission
Standard
Type:
6-speed manual
Clutch Type:
Wet, multi-plate, hydraulic actuation
Optional
Optional Transmissions:
None (standard 6-speed)
Features
Gear Ratios:
Specific ratios detailed in manual
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 1490 mm (varies slightly by model year)
Seat Height:
Approx. 900-920 mm (varies by model year and suspension setup)
Weights
Dry Weight:
Approx. 120-130 kg (varies by model year and components)
Fuel Tank Capacity:
Approx. 7-9 liters (varies by model year)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable to this class of off-road/supermoto motorcycle
Active Features
Braking System:
Hydraulic disc brakes (e.g., Brembo calipers, large rotors)
ABS:
Generally not equipped on this model for its intended purpose
Passive Features
Lighting:
Headlight, taillight, turn signals (depending on street legality variant)
💡 Technology Features
Infotainment
Infotainment System:
Basic analog or digital dashboard; no infotainment system.
Instrumentation:
Speedometer, tachometer, odometer, trip meter, essential indicator lights.
Driver Assistance
Driver Assistance Features:
None (focus is on rider control and performance).
Connectivity
Connectivity:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 2500-5000 km or annually, depending on usage)
Valve Clearance Check:
Refer to manual (typically every 5000-10000 km, due to DOHC configuration)
Spark Plug Replacement:
Refer to manual (typically every 5000-7500 km)
Chain Maintenance:
Lubrication and tension check every 500-1000 km
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, API SG/SH or higher, JASO MA certified (e.g., Motul 7100 10W-40)
Engine Oil Capacity:
Refer to manual (typically around 1.5-2.0 liters)
Coolant Type:
Ethylene glycol-based antifreeze/coolant, pre-mixed or 50/50 with distilled water
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Clutch Fluid Type:
DOT 4 hydraulic clutch fluid (if hydraulic)
Known Issues
Electrical Gremlins:
Can be prone to electrical issues if not maintained or if aftermarket components are poorly installed.
Engine Vibration:
V-twin engines can produce more vibration than singles; proper mounting and balance are critical.
Suspension Seals:
Like many performance off-road bikes, fork and shock seals can require regular attention.
Cooling System Maintenance:
Regular coolant flushes are important to prevent corrosion and maintain efficiency.
📚 Vehicle History
Brand Heritage
Brand:
Aprilia is an Italian manufacturer with a strong racing pedigree, particularly in smaller displacement classes and off-road racing.
Model Evolution
Sxv Introduction:
The SXV line was introduced to bridge the gap between supermoto and motocross bikes, offering a powerful V-twin in a lightweight, aggressive chassis.
Rxv Line:
The RXV line is the dual-sport/off-road oriented variant, typically with larger wheels and different suspension settings than the SXV (Supermoto).
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Praised by motorcycle publications for its unique performance and handling, often winning 'best supermoto' or 'most exciting bike' accolades in its class during its production run.
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