Aprilia SXV RXV 450 2006-2013 All Service Manual Repair
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The Aprilia SXV RXV 450, produced between 2006 and 2013, is a high-performance supermoto/motard motorcycle renowned for its potent V-twin engine and agile handling. Engineered for aggressive street riding and capable of light off-road excursions, this Italian-made machine offers a distinctive sound and exhilarating power delivery, competing with other performance-oriented street-legal dirt bikes of its era. Its design emphasizes a blend of raw power and exceptional maneuverability, making it a favored choice for riders seeking a thrilling and engaging experience. This comprehensive service and repair manual covers the Aprilia SXV RXV 450 models from 2006 through 2013. It provides detailed guidance on all major systems, including engine overhaul, fuel and ignition systems, cooling, transmission, suspension, and brakes. The manual includes routine maintenance procedures, troubleshooting diagnostics, component rebuild instructions, and critical technical specifications such as torque values and wiring diagrams. Its purpose is to empower owners and technicians with the knowledge necessary for accurate maintenance, effective repair, and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 450 Model Year Range: 2006-2013 👋 Introduction Market Position Category: Supermoto/Motard Performance Motorcycle Key Features Engine Configuration: V-twin engine, known for its distinctive sound and power delivery Intended Use: Designed for aggressive street riding and light off-road use, emphasizing agility and performance Competitive Analysis Rivals: Competed with models from Ducati (Hypermotard), KTM (Supermoto variants), and other performance-oriented street-legal dirt bikes 📋 Manual Details Coverage Applicable Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Type Manual Type: Service/Repair Manual Format Format: Downloadable (likely PDF) Language Language: English (assumed based on product description) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, component replacement (e.g., piston, rings, valves, timing chain, oil pump) Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, pressure regulator, fuel lines, tank maintenance Ignition System: Spark plugs, coils, ECU control, wiring diagrams, troubleshooting ignition faults Cooling System: Radiator, hoses, water pump, thermostat, coolant specifications, bleeding procedures Exhaust System: Exhaust manifold, catalytic converter (if applicable), mufflers, emissions components Transmission Drivetrain: Clutch operation, gearbox disassembly and assembly, gear selection, chain and sprocket maintenance Suspension Front: Fork service (oil change, seal replacement), spring rates, damping adjustments, steering head bearings Suspension Rear: Monoshock absorber service, linkage system maintenance, rear swingarm, bearing replacement Brakes Front: Brake caliper service, pad replacement, disc inspection/replacement, hydraulic system bleeding, master cylinder overhaul Brakes Rear: Rear brake caliper service, pad replacement, disc inspection/replacement, hydraulic system bleeding, master cylinder overhaul Wheels Tires: Wheel bearing inspection and replacement, tire mounting and balancing, rim specifications Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation, wiring diagrams for all circuits Bodywork Chassis: Frame inspection, fairing removal and installation, seat, fuel tank, body panel repair and alignment Procedures Included Routine Maintenance: Oil and filter changes, chain lubrication and adjustment, brake fluid flush, coolant replacement, spark plug inspection Troubleshooting: Diagnostic procedures for common starting issues, engine performance problems, electrical faults, and braking system malfunctions Component Rebuild: Detailed step-by-step instructions for overhauling engine components, transmission, suspension forks, and brake calipers Calibration Adjustment: Throttle position sensor (TPS) adjustment, idle speed control, valve clearance adjustment Technical Depth Diagnostic Tools: Information on required specialized tools and diagnostic equipment for advanced troubleshooting Torque Specifications: Comprehensive list of all critical fastener torque values for engine, chassis, and suspension components Wiring Diagrams: Detailed, color-coded electrical schematics covering all systems 📊 Manual Specifications File Quality Searchability: Text-searchable PDF (if correctly formatted) Resolution: High-resolution images and diagrams for clarity Print Features Printable: Printable pages for workshop use ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin (L-twin) Displacement: 449.5 cc Bore X Stroke: 70 mm x 57.7 mm Valve Train: SOHC (Single Overhead Camshaft), 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Est: Approximately 50-55 HP (actual figures vary by year and specific tuning) Torque Est: Approximately 45-50 Nm (actual figures vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or Magneti Marelli system Throttle Body Size: 45 mm (typical) Lubrication Oil Type Spec: API SG/SH/SJ, JASO MA, SAE 10W-40 (check manual for exact specification) Oil Capacity Oil Capacity W Filter: Approximately 2.2 - 2.5 Liters (refer to manual for precise capacity) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Clutch Type: Wet multi-plate clutch Drivetrain Final Drive: Chain drive (520 pitch, typically) 📐 Dimensions Exterior Length Est: Approx. 2100-2200 mm Width Est: Approx. 800-850 mm Height Est: Approx. 1200-1300 mm Weights Dry Weight Est: Approx. 130-140 kg Fuel Tank Capacity: Approximately 7 Liters Wheels Tires Front Wheel Size: 17 inch (typically) Rear Wheel Size: 17 inch (typically) Front Tire Size Est: 120/70-17 Rear Tire Size Est: 150/60-17 or 160/60-17 🛡️ Safety Features Passive Features Lighting: Halogen headlight, LED taillight (typical) 💡 Technology Features Infotainment Display: Digital/Analog combination instrument cluster (speedometer, tachometer, fuel level, trip meter, indicator lights) Driver Assistance ABS: Not...
The Aprilia SXV RXV 450, produced between 2006 and 2013, is a high-performance supermoto/motard motorcycle renowned for its potent V-twin engine and agile handling. Engineered for aggressive street riding and capable of light off-road excursions, this Italian-made machine offers a distinctive sound and exhilarating power delivery, competing with other performance-oriented street-legal dirt bikes of its era. Its design emphasizes a blend of raw power and exceptional maneuverability, making it a favored choice for riders seeking a thrilling and engaging experience.
This comprehensive service and repair manual covers the Aprilia SXV RXV 450 models from 2006 through 2013. It provides detailed guidance on all major systems, including engine overhaul, fuel and ignition systems, cooling, transmission, suspension, and brakes. The manual includes routine maintenance procedures, troubleshooting diagnostics, component rebuild instructions, and critical technical specifications such as torque values and wiring diagrams. Its purpose is to empower owners and technicians with the knowledge necessary for accurate maintenance, effective repair, and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV 450
Model Year Range:
2006-2013
👋 Introduction
Market Position
Category:
Supermoto/Motard Performance Motorcycle
Key Features
Engine Configuration:
V-twin engine, known for its distinctive sound and power delivery
Intended Use:
Designed for aggressive street riding and light off-road use, emphasizing agility and performance
Competitive Analysis
Rivals:
Competed with models from Ducati (Hypermotard), KTM (Supermoto variants), and other performance-oriented street-legal dirt bikes
Not typically equipped with ABS on standard models
Connectivity
ECU:
Engine Control Unit (ECU) for fuel injection and ignition timing management
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 5,000 km or 6 months (refer to manual for exact interval)
Air Filter Cleaning:
Every 5,000 km or as needed based on conditions
Spark Plug Check:
Every 10,000 km
Valve Clearance Check:
Every 10,000 - 15,000 km (critical on these engines)
Brake Fluid Flush:
Every 2 years or 10,000 km
Coolant Replacement:
Every 2 years or 20,000 km
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG/SH/SJ, JASO MA
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, 50/50 mix with distilled water
Brake Fluid:
DOT 4
Fork Oil:
Specific viscosity required (e.g., SAE 5W or 7.5W - consult manual)
Known Issues
Valve Adjustment Frequency:
Valve clearances can tighten significantly, requiring frequent checks and adjustments.
Oil Consumption:
Some models may exhibit higher oil consumption, necessitating regular checks.
Electrical Gremlins:
Wiring harness issues or regulator/rectifier failures can occur, though often manageable with proper diagnosis.
Fuel Pump Reliability:
Occasional fuel pump issues have been reported.
📚 Vehicle History
Brand Heritage
Brand Origin:
Italian manufacturer with a strong heritage in racing, particularly in off-road and Grand Prix motorcycles.
Model Evolution
Sxv Lineage:
The SXV line was introduced as Aprilia's foray into the supermoto segment, combining off-road agility with street performance. The RXV is a dual-sport variant.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Highly regarded within the supermoto community for its aggressive styling and performance characteristics.