APRILIA SXV RXV Service Repair Workshop Manual 2006
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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV Year: 2006 Codes Engine Code: V-Twin, 4-stroke, liquid-cooled 👋 Introduction Market Position Market Segment: High-performance supermoto and dual-sport motorcycles, known for their potent V-twin engines and aggressive styling. Competitive Analysis Competitors: Competes with models like the KTM 950 Supermoto/Adventure, Ducati Hypermotard (later models), and other European performance off-road/street-biased bikes. Key Features Unique Selling Points: Aprilia's distinctive V-twin engine architecture, advanced chassis design, and aggressive styling that blurred the lines between supermoto and off-road capability. 📋 Manual Details Coverage Areas Coverage: Complete service, repair, and workshop manual covering all aspects of the Aprilia SXV and RXV models for the 2006 model year. Page Count Page Count: Estimated 500+ pages (based on typical comprehensive service manuals for this type of motorcycle) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF, given typical online sales platforms) 📖 Manual Coverage Systems Covered Engine: Detailed troubleshooting, disassembly, inspection, repair, and reassembly of the V-twin engine, including cylinder head, valves, pistons, crankshaft, oil pump, and cooling system. Transmission: Complete procedures for the gearbox, clutch assembly, shifting mechanisms, and associated components. Fuel System: Fuel injection system (throttle body, injectors, ECU mapping, sensors), fuel pump, fuel lines, and fuel tank servicing. Electrical System: Wiring diagrams, battery, starter motor, alternator, ignition system, lighting, electronic control unit (ECU), sensors, and troubleshooting of electrical faults. Suspension: Front and rear suspension fork (upside-down forks, typically Marzocchi or Paioli for this era) and rear shock absorber servicing, adjustment, and component replacement. Brakes: Front and rear brake systems, including master cylinders, calipers, brake discs, brake lines, bleeding procedures, and component replacement. Frame And Bodywork: Frame integrity checks, body panel removal and installation, seat, handlebars, footpegs, and general chassis components. Exhaust System: Exhaust headers, mufflers, and related mounting hardware inspection and replacement. Procedures Included Routine Maintenance: Oil and filter changes, chain adjustment and lubrication, air filter cleaning/replacement, spark plug inspection/replacement, valve clearance checks. Troubleshooting: Systematic diagnostic procedures for common problems and fault finding across all major vehicle systems. Engine Rebuild: Complete step-by-step instructions for engine disassembly, part inspection, critical wear measurements, and reassembly to factory specifications. Suspension Overhaul: Detailed guides for servicing fork seals, bushings, oil levels, and rear shock absorber internals. Electrical Diagnostics: Using wiring diagrams to trace faults, test sensors, actuators, and ECUs. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and gearbox overhauls, including detailed specifications and torque values. 📊 Manual Specifications File Format File Format: Likely PDF. High resolution scans with searchable text are preferred for optimal usability. Print Quality Print Quality: Professionally scanned with clear diagrams and legible text. The advertised 'no missing pages' and 'best manual available' implies a high standard. Binding Type Binding Type: Not applicable for digital format, but for a printed version, professional binding (e.g., comb binding, saddle-stitch, perfect binding) would be expected. Paper Type Paper Type: Not applicable for digital format. For print, durable, semi-gloss paper is ideal for shop environments. ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, four-stroke, liquid-cooled Displacement: 450cc (SXV450) and 550cc (SXV550/RXV450/RXV550) variants were common for this generation. Specify if known. Bore X Stroke: Refer to manual for specific bore and stroke for 450cc and 550cc variants. Compression Ratio: Refer to manual for specific compression ratios. Performance Horsepower: Approx. 50-70+ HP depending on displacement and specific tuning (refer to manual for exact figures). Torque: Refer to manual for specific torque figures. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition: Electronic ignition system with advanced timing maps. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Features: Not applicable (standard 6-speed gearbox). Features Clutch Type: Wet, multi-plate Gear Ratios: Refer to manual for specific gear ratios. Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Refer to manual for specific wheelbase dimensions. Seat Height: Refer to manual for specific seat height. Weights Dry Weight: Approx. 130-140 kg (6360-6380 oz) depending on model variant and engine size. Fuel Tank Capacity: Approx. 7-9 liters (1.8-2.4 US gallons) depending on model (SXV vs RXV). 🛡️ Safety Features Ratings Safety Standards: Designed to meet road legal requirements in its target markets, but emphasis is on performance. Refer to manual for specific regulatory compliance. Active Features Braking System: High-performance disc brakes front and rear, often with radial-mount calipers. Front brake typically features 320mm discs. Rear brake usually 240mm. Passive Features Frame Construction: Perimeter frame, typically made of aluminum alloy for optimal rigidity and light weight. 💡 Technology Features Infotainment Infotainment System: Not applicable. These are performance-oriented motorcycles focused on riding dynamics and mechanicals. Driver Assistance Rider Aids: Limited to no electronic rider aids common on modern bikes (no ABS, TC, etc. on most 2006 models). Focus is on rider skill. Connectivity Connectivity Features: Not applicable. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km...
High-performance supermoto and dual-sport motorcycles, known for their potent V-twin engines and aggressive styling.
Competitive Analysis
Competitors:
Competes with models like the KTM 950 Supermoto/Adventure, Ducati Hypermotard (later models), and other European performance off-road/street-biased bikes.
Key Features
Unique Selling Points:
Aprilia's distinctive V-twin engine architecture, advanced chassis design, and aggressive styling that blurred the lines between supermoto and off-road capability.
📋 Manual Details
Coverage Areas
Coverage:
Complete service, repair, and workshop manual covering all aspects of the Aprilia SXV and RXV models for the 2006 model year.
Page Count
Page Count:
Estimated 500+ pages (based on typical comprehensive service manuals for this type of motorcycle)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, given typical online sales platforms)
📖 Manual Coverage
Systems Covered
Engine:
Detailed troubleshooting, disassembly, inspection, repair, and reassembly of the V-twin engine, including cylinder head, valves, pistons, crankshaft, oil pump, and cooling system.
Transmission:
Complete procedures for the gearbox, clutch assembly, shifting mechanisms, and associated components.
Fuel System:
Fuel injection system (throttle body, injectors, ECU mapping, sensors), fuel pump, fuel lines, and fuel tank servicing.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, ignition system, lighting, electronic control unit (ECU), sensors, and troubleshooting of electrical faults.
Suspension:
Front and rear suspension fork (upside-down forks, typically Marzocchi or Paioli for this era) and rear shock absorber servicing, adjustment, and component replacement.
Brakes:
Front and rear brake systems, including master cylinders, calipers, brake discs, brake lines, bleeding procedures, and component replacement.
Frame And Bodywork:
Frame integrity checks, body panel removal and installation, seat, handlebars, footpegs, and general chassis components.
Exhaust System:
Exhaust headers, mufflers, and related mounting hardware inspection and replacement.
Procedures Included
Routine Maintenance:
Oil and filter changes, chain adjustment and lubrication, air filter cleaning/replacement, spark plug inspection/replacement, valve clearance checks.
Troubleshooting:
Systematic diagnostic procedures for common problems and fault finding across all major vehicle systems.
Engine Rebuild:
Complete step-by-step instructions for engine disassembly, part inspection, critical wear measurements, and reassembly to factory specifications.
Suspension Overhaul:
Detailed guides for servicing fork seals, bushings, oil levels, and rear shock absorber internals.
Electrical Diagnostics:
Using wiring diagrams to trace faults, test sensors, actuators, and ECUs.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and gearbox overhauls, including detailed specifications and torque values.
📊 Manual Specifications
File Format
File Format:
Likely PDF. High resolution scans with searchable text are preferred for optimal usability.
Print Quality
Print Quality:
Professionally scanned with clear diagrams and legible text. The advertised 'no missing pages' and 'best manual available' implies a high standard.
Binding Type
Binding Type:
Not applicable for digital format, but for a printed version, professional binding (e.g., comb binding, saddle-stitch, perfect binding) would be expected.
Paper Type
Paper Type:
Not applicable for digital format. For print, durable, semi-gloss paper is ideal for shop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, four-stroke, liquid-cooled
Displacement:
450cc (SXV450) and 550cc (SXV550/RXV450/RXV550) variants were common for this generation. Specify if known.
Bore X Stroke:
Refer to manual for specific bore and stroke for 450cc and 550cc variants.
Compression Ratio:
Refer to manual for specific compression ratios.
Performance
Horsepower:
Approx. 50-70+ HP depending on displacement and specific tuning (refer to manual for exact figures).
Torque:
Refer to manual for specific torque figures.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition:
Electronic ignition system with advanced timing maps.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Features:
Not applicable (standard 6-speed gearbox).
Features
Clutch Type:
Wet, multi-plate
Gear Ratios:
Refer to manual for specific gear ratios.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for specific wheelbase dimensions.
Seat Height:
Refer to manual for specific seat height.
Weights
Dry Weight:
Approx. 130-140 kg (6360-6380 oz) depending on model variant and engine size.
Fuel Tank Capacity:
Approx. 7-9 liters (1.8-2.4 US gallons) depending on model (SXV vs RXV).
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet road legal requirements in its target markets, but emphasis is on performance. Refer to manual for specific regulatory compliance.
Active Features
Braking System:
High-performance disc brakes front and rear, often with radial-mount calipers. Front brake typically features 320mm discs. Rear brake usually 240mm.
Passive Features
Frame Construction:
Perimeter frame, typically made of aluminum alloy for optimal rigidity and light weight.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable. These are performance-oriented motorcycles focused on riding dynamics and mechanicals.
Driver Assistance
Rider Aids:
Limited to no electronic rider aids common on modern bikes (no ABS, TC, etc. on most 2006 models). Focus is on rider skill.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, but refer to the manual for the exact recommended interval and oil type.
Valve Clearance Check:
Usually at significant mileage intervals (e.g., 10,000-15,000 km) – critical for V-twin performance. Exact interval in manual.
Spark Plug Replacement:
Refer to manual for recommended intervals.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, typically 10W-40 or 15W-50. Refer to manual for specific API/JASO ratings and viscosity. Aprilia often specifies Motul.
Coolant Type:
Ethylene glycol based antifreeze/coolant mixture. Refer to manual for specific type and ratio.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid. Refer to manual for specific recommendation.
Fork Oil Type:
Specific fork oil viscosity (e.g., 5W, 10W) and level required. Refer to manual.
Known Issues
Common Wear Items:
Valve guide wear, clutch wear, potential for water pump seal leaks, and normal chain/sprocket wear. Electrical connectors can sometimes be prone to corrosion if not maintained.
Maintenance Importance:
Due to the high-performance nature of the V-twin engine, strict adherence to maintenance schedules, particularly oil changes and valve clearance checks, is crucial for longevity.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong racing heritage in motorcycle sport, particularly in smaller displacement classes and off-road disciplines, translating into high-performance road bikes.
Model Evolution
Sxv Rxv Lineage:
The SXV (Supermoto) and RXV (Cross/Enduro) lines represented Aprilia's foray into performance dual-purpose and dedicated supermoto categories, utilizing their powerful V-twin engine.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motocross Supermoto Acclaim:
Aprilia's SXV and RXV models were widely praised by enthusiasts and moto-journalists for their exceptional performance and handling characteristics in their respective classes.