🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Year: 2005 Codes Engine Code: V60 Magnesium 👋 Introduction Market Position Segment: High-performance naked sportbike Target Audience: Performance motorcycle enthusiasts, experienced DIY mechanics, professional workshops Competitive Analysis Key Competitors: Ducati Monster S4R, Triumph Speed Triple, KTM Super Duke R Key Features Bike Highlights: Powerful V-twin engine, aggressive styling, potent chassis and suspension, rider-focused ergonomics Manual Value Proposition Value: Provides factory-level diagnostic and repair information, enabling owners to maintain and repair their high-performance machine accurately and efficiently. 📋 Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Scope: Complete workshop repair and service procedures. Page Count Estimated Pages: Thousands (as stated in description) Manual Type Type: Factory Professional Workshop Manual Language Language: English Accuracy: Official manufacturer-written content. Format Format: Acrobat PDF Compatibility: Windows & MAC Compatible 📖 Manual Coverage Systems Covered Engine: Full overhaul, diagnostics, component replacement, tuning Fuel System: Fuel injection, pumps, injectors, pressure regulation, diagnostics Ignition System: Spark plugs, coils, ECU control, timing Cooling System: Radiator, hoses, thermostat, fan, coolant specifications Exhaust System: Catalytic converter, mufflers, exhaust headers, lambda sensors Transmission: Clutch, gearbox operation, internal components, fluid specifications Chassis And Frame: Frame integrity, subframes, component mounting Suspension: Front forks (Öhlins/Marzocchi depending on variant), rear shock absorber, linkages, adjustability, service procedures Brakes: Front and rear brake calipers, master cylinders, brake lines, fluid specifications, bleeding procedures, rotor specifications Wheels And Tires: Wheel specifications, tire pressure, tire sizes, balancing Electrical System: Wiring diagrams, starter motor, battery, charging system, lighting, indicators, ECU, sensor diagnostics Bodywork And Fairings: Panel removal and installation, fairing repair Instruments And Controls: Dashboard, switches, levers, throttle control Diagnostics: Fault code interpretation, sensor testing, troubleshooting guides Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement, coolant flush Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues Repair: Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repairs Installation: Component replacement, accessory fitting (as per dealer practices) Torque Settings: All critical torque specifications for engine, chassis, and suspension components. Fluid Capacities: Precise fluid capacities for engine oil, coolant, brake fluid, clutch fluid. Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Detail Level: Step-by-step instructions with detailed diagrams and illustrations Diagrams: Thousands of step-by-step diagrams and illustrations. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within PDF Distribution Method: Instant Digital Download Print Quality Print Readability: High (designed for professional use) Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: V-Twin, Four-stroke, Liquid-cooled Displacement: 998 cc Bore X Stroke: 97 x 67.5 mm Compression Ratio: 11.8:1 Performance Horsepower: Approx. 130-140 HP (depending on specific tuning and market) Torque: Approx. 72-75 lb-ft Fuel System Injection: Electronic Fuel Injection (EFI) with Weber-Marelli ECU Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication System: Wet sump with oil cooler Oil Capacity: Approx. 3.0 - 3.2 Liters (check manual for exact) Ignition System Type: Electronic ignition 🔧 Transmission Standard Type: 6-speed sequential manual Features Clutch: Hydraulically operated, multi-plate wet clutch Final Drive: O-ring sealed chain Fluid Type Transmission Oil: SAE 10W/40 or 15W/50 API SG motorcycle specific lubricant (check manual) 📐 Dimensions Exterior Length: Approx. 2065 mm Width: Approx. 800 mm Height: Approx. 1100 mm (seat height varies by adjustment) Weights Dry Weight: Approx. 185 kg Wet Weight: Approx. 205 kg (with fluids) Fuel Tank Capacity: Approx. 18 Liters 🛡️ Safety Features Ratings ABS: Not standard on most 2005 models (optional or later model feature) Active Features Braking System: Dual front disc brakes, single rear disc brake (high-performance calipers) Suspension Adjustability: Adjustable front forks (rebound, compression, preload), adjustable rear shock (preload, rebound, compression) 💡 Technology Features Infotainment Dashboard: Analog tachometer, digital speedometer, odometer, trip meter, engine temperature gauge, clock, warning lights. Driver Assistance Traction Control: Not typically fitted on the 2005 model. Connectivity Diagnostics Port: OBD-II or proprietary diagnostic connector for ECU communication (covered in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 - 10,000 km or annually (refer to manual for precise interval) Valve Clearance Check: Typically around 10,000 - 20,000 km (refer to manual) Spark Plug Replacement: Every 10,000 - 15,000 km (refer to manual) Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze, 50% solution with distilled water (refer to manual for specific formulation) Brake Fluid Type: DOT 4 or DOT 5.1 (refer to manual for specific recommendation) Known Issues Common Complaints: Occasional electrical gremlins, potential for stator or rectifier failure (common on many V-twin Italian bikes of the era), vibration at certain RPMs, fuel mapping nuances. Maintenance Importance: Regular maintenance and adherence to service intervals are crucial for reliability and performance, especially given the high-strung nature of the engine. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, particularly in smaller...