Aprilia Tuono V4 R APRC 2011-2012 Workshop Service Repair Manual.
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🏷️ Basic Information Identification Make: Aprilia Model: Tuono V4 R APRC Model Variant: APRC (Aprilia Performance Ride Control) Years Covered: 2011, 2012 Codes Vin Code Generation Start: Not specified in product info, but typically starts with ZD4 Engine Code Designation: V4 R 👋 Introduction Market Position Market Segment: High-performance naked sportbike. Target Audience: Enthusiast riders seeking a powerful and technologically advanced motorcycle with a focus on track-day capability and aggressive street performance. Competitive Analysis Key Competitors: BMW S1000R, Ducati Streetfighter, KTM Super Duke R, Yamaha MT-10. Unique Selling Points: V-twin engine character (V4 in this case), advanced APRC electronic rider aids, premium chassis components, aggressive styling. Key Features Performance Focus: Engineered for exhilarating performance, agility, and rider engagement. Technological Advancement: Incorporates Aprilia's sophisticated APRC electronic suite, offering track-level adjustability for street use. 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive service and repair information for the Aprilia Tuono V4 R APRC models 2011-2012. Page Count Page Count: 489 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, lubrication, cooling, fuel delivery, ignition, exhaust, engine control unit (ECU), sensors, actuators. Transmission Drivetrain: Clutch, gearbox, final drive (chain and sprockets), internal transmission components, clutch actuation. Chassis Suspension: Frame, swingarm, front fork (RST-194), rear shock absorber (Sachs), steering system, wheel bearings, adjustments, and replacements. Braking System: Brake calipers (Brembo monobloc), master cylinders, brake lines, brake fluid, ABS system components (if applicable), pad and disc replacement, bleeding procedures. Electrical System: Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlights, taillights, turn signals), horn, wiring diagrams, fuses, relays, ECU diagnostics, sensor connections. Aprc System: Aprilia Performance Ride Control system including Traction Control (ATC), Wheelie Control (AWC), Launch Control (ALC), Cruise Control (ACC), and Quick Shifter (AQS) calibration, diagnostics, and adjustments. Fuel System: Fuel tank, fuel pump, fuel injectors, throttle bodies, fuel pressure regulator, evaporative emissions control (EVAP). Exhaust System: Exhaust headers, catalytic converter (if equipped), mufflers, exhaust valve operation, exhaust system sealing. Bodywork Ergonomics: Fairings, seat, fuel tank cover, handlebars, footpegs, levers, mirrors, body panel removal and installation. Procedures Included Preventative Maintenance: Scheduled maintenance checks, lubrication, filter replacements, fluid changes, chain adjustment, brake inspections, tire pressure checks. Troubleshooting: Diagnostic procedures for common problems, fault code interpretation, electrical system troubleshooting, engine performance issues. Engine Rebuilding: Complete engine disassembly, inspection, repair, and reassembly procedures including piston, ring, cylinder, valve, and crankshaft service. Transmission Repair: Gearbox disassembly, inspection, repair, and reassembly, clutch replacement, clutch slave cylinder service. Suspension Adjustment: Front fork preload, compression, and rebound damping adjustments; rear shock preload and damping adjustments. Brake System Maintenance: Brake pad replacement, brake fluid flush and bleed, caliper service, rotor inspection. Electrical Diagnostics: Wiring harness inspection, component testing, diagnostic tool usage for ECU and sensor analysis. Aprc System Calibration: Specific procedures for calibrating traction control, wheelie control, launch control, and quick shifter settings via diagnostic tools. Bodywork Repair: Fairing repair and replacement, mounting point repair, installation of accessories. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures utilizing specific Aprilia diagnostic tools and software (e.g., GENDATA) for fault code reading, live data analysis, and actuator testing. Repair Scope: Covers everything from basic fluid changes and bolt checks to complete engine and gearbox rebuilds, suspension overhauls, and complex electrical system repairs. Data Precision: Provides precise torque specifications, clearances, fluid levels, and electrical parameters critical for correct repair and maintenance. Illustrations Diagrams: Highly illustrated with clear, step-by-step instructions, diagrams, and exploded views to aid in comprehension and execution of procedures. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Likely yes, for easy navigation and keyword searching of specific procedures or components. Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: Digital Download (PDF); if printed, typically spiral-bound or perfect-bound for lay-flat use. Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V4 Displacement: 999.6 cc (cc) Bore X Stroke: 73 mm x 58.4 mm (mm x mm) Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: 165 hp @ 9750 rpm (hp @ rpm) Torque: 103 Nm @ 9500 rpm (Nm @ rpm) Fuel System Fuel Delivery: Multi-point sequential electronic fuel injection with Mikuni throttle bodies (bore 52 mm) Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Tank Capacity: 18 liters (L) 🔧 Transmission Standard Transmission Type: 6-speed cassette type gearbox Clutch: Hydraulically operated multi-plate wet clutch Features Quick Shifter: Aprilia Quick Shift (AQS) system for clutchless upshifts. Final Drive: O-ring sealed chain, 17/42 final drive ratio. 📐 Dimensions Exterior Length: Approx. 2095 mm (mm) Width: Approx. 800 mm (mm) Height: Approx. 1110 mm (mm) Wheelbase: 1445 mm (mm) Weights Dry Weight: 185 kg (kg) Kerb Weight: Approx. 203 kg (fully fueled) (kg) Max Load: Not specified...
Aprilia Performance Ride Control system including Traction Control (ATC), Wheelie Control (AWC), Launch Control (ALC), Cruise Control (ACC), and Quick Shifter (AQS) calibration, diagnostics, and adjustments.
Front fork preload, compression, and rebound damping adjustments; rear shock preload and damping adjustments.
Brake System Maintenance:
Brake pad replacement, brake fluid flush and bleed, caliper service, rotor inspection.
Electrical Diagnostics:
Wiring harness inspection, component testing, diagnostic tool usage for ECU and sensor analysis.
Aprc System Calibration:
Specific procedures for calibrating traction control, wheelie control, launch control, and quick shifter settings via diagnostic tools.
Bodywork Repair:
Fairing repair and replacement, mounting point repair, installation of accessories.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures utilizing specific Aprilia diagnostic tools and software (e.g., GENDATA) for fault code reading, live data analysis, and actuator testing.
Repair Scope:
Covers everything from basic fluid changes and bolt checks to complete engine and gearbox rebuilds, suspension overhauls, and complex electrical system repairs.
Data Precision:
Provides precise torque specifications, clearances, fluid levels, and electrical parameters critical for correct repair and maintenance.
Illustrations Diagrams:
Highly illustrated with clear, step-by-step instructions, diagrams, and exploded views to aid in comprehension and execution of procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely yes, for easy navigation and keyword searching of specific procedures or components.
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
Digital Download (PDF); if printed, typically spiral-bound or perfect-bound for lay-flat use.
Aprilia Traction Control (ATC) with multiple levels of adjustment.
Wheelie Control:
Aprilia Wheelie Control (AWC) with adjustable levels.
Launch Control:
Aprilia Launch Control (ALC) for optimized race starts.
Passive Features
Frame Construction:
Aluminum alloy frame with integrated swingarm pivot plates.
Brakes:
Front: Dual 320mm floating discs with Brembo M432 radial monobloc calipers. Rear: 220mm disc with Brembo caliper.
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
💡 Technology Features
Infotainment
Dashboard:
Multi-function LCD instrument panel with digital speedometer, tachometer, gear position indicator, fuel level, clock, and APRC status.
Driver Assistance
Aprc Suite:
Comprehensive suite including ATC, AWC, ALC, ACC, and AQS, offering multiple pre-set riding modes and customizability.
Connectivity
Diagnostic Port:
Specific Aprilia diagnostic connector for ECU interrogation and system updates.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1000 km or 1 month, whichever comes first (check manual for specifics).
Major Service Intervals:
Every 12,000 km or annually, including valve clearance checks and spark plug replacement (refer to manual for detailed schedule).
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG or higher, JASO MA certified (e.g., Motul 7100 10W-40).
Coolant:
Ethylene glycol based coolant with distilled water, 50/50 mixture (e.g., Aprilia recommend coolant).
Brake Fluid:
DOT 4, high performance (e.g., Castrol DOT 4).
Clutch Fluid:
DOT 4 (same as brake fluid).
Final Drive Oil:
Not applicable (chain drive).
Known Issues
Potential Wear Items:
Clutch plates, chain and sprockets, brake pads and discs due to aggressive riding.
Common Faults Reported:
Occasional minor electrical gremlins, premature wear of valve cover gaskets, stator failure on some units (though less common on this generation).
Aprc Calibration Sensitivity:
APRC systems can be sensitive to tire pressure and wear, requiring occasional recalibration for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Engineering Philosophy:
Known for its racing heritage and development of high-performance Italian motorcycles.
Model Evolution
Tuono Lineage:
The Tuono V4 R builds upon the legacy of the original Tuono, a naked version of the RSV Mille superbike, evolving into a powerful V4-powered streetfighter.
Aprc Introduction:
The introduction of the APRC package marked a significant step in integrating sophisticated electronic rider aids into production motorcycles.
Production
Production Period:
The Tuono V4 R APRC was a key model in Aprilia's sportbike lineup during this period.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by motorcycle media for its potent engine, agile handling, and advanced electronics.
Ratings
Engine Performance Rating:
Widely recognized as one of the most powerful V4 engines in its class at the time of release.