Arctic Cat 2005 ATV 500 Automatic Transmission 4X4 FIS LE CAT GREEN [Parts Manual]
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🏷️ Basic Information Identification Make: Arctic Cat Model: 500 4x4 FIS LE Year: 2005 Trim: LE CAT GREEN Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Market Position: The Arctic Cat 500 4x4 FIS LE was positioned as a capable and feature-rich utility ATV, targeting riders who needed robust performance for work, hunting, or general trail riding. The 'LE' designation typically signified a limited edition with enhanced features or color schemes, like the 'CAT GREEN' in this case, appealing to consumers seeking a distinctive look. Competitive Analysis Competitive Analysis: Competed against similar displacement 4x4 utility ATVs from major manufacturers such as Polaris (e.g., Sportsman 500), Can-Am (e.g., Outlander 400), Yamaha (e.g., Kodiak 400/450), and Suzuki (e.g., TwinPeaks 700, though this was a larger displacement competitor). Key differentiators often included Arctic Cat's specific chassis design, drivetrain technology (like the FIS - Fender Integrated Steering), and suspension tuning. Key Features Key Features: Automatic Transmission, 4x4 Drivetrain with likely selectable 4WD engagement, FIS (Fender Integrated Steering), Limited Edition 'CAT GREEN' color scheme, robust utility features suitable for various terrains and tasks. 📋 Manual Details Identification Product Name: Arctic Cat 2005 ATV 500 Automatic Transmission 4X4 FIS LE CAT GREEN [Parts Manual] Format Format: PDF Language Language: English Manual Type Manual Type: Factory Full Parts Manual Coverage Coverage Areas: Accelerator, Air Intake, Battery and Starter Motor, Cam Chain, Canopy and Taillight, Cargo Box and Tailgate, Clutch, V-Belt, Magneto Cover, Console, Floor Panel, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Dash, Drive Train, Engine and Exhaust, Frame and Related Parts, Front Brake, Front Drive Gearcase, Front Suspension, Gas Tank, Gear Shifting, Hood and Headlight, Magneto, Oil Filter/Pump, Rear and Parking Brake, Rear Suspension, Seat, Secondary Drive, Secondary Transmission, Shifter, Starter Clutch, Steering, Sway Bar, Throttle Body, Tilt Frame, Transmission, Water Pump, Wheel and Tire, Wiring Harness Clarity Clarity Of Illustrations: Detailed illustrations and exploded views are a core feature, providing visual clarity for complex assemblies. 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanicals (including specific components like crankshaft, piston, cylinder head, camshaft, valves), Fuel and Air Induction (throttle body, air intake), Ignition System (magneto, starter motor, starter clutch), Cooling System (water pump, coolant), Lubrication System (oil filter/pump), Exhaust System, Clutch System (primary and secondary drives, V-belt), Transmission and Drivetrain (gear shifting, drive train, front drive gearcase, secondary transmission), Braking System (front and rear brakes, parking brake), Suspension System (front and rear suspension, sway bar), Steering System, Electrical System (wiring harness), Body and Frame (frame, canopy, cargo box, hood, dash, console, floor panel), Fuel System (gas tank), Wheels and Tires Procedures Included Procedures Included: Disassembly and Assembly of all listed components, Component identification, Overhaul procedures, Parts ordering and referencing Technical Depth Technical Depth: Detailed parts identification with exploded views, comprehensive listing of all individual components and sub-assemblies, enabling precise part ordering and replacement. While not a repair manual, it provides the necessary information to identify components for repair or replacement. Parts Identification Parts Identification: The manual excels in providing detailed exploded views and part number cross-references for every component within the specified systems. This is invaluable for accurate part ordering and ensuring correct fitment. Troubleshooting Troubleshooting Support: While primarily a parts manual, the detailed breakdown of systems and components provides critical information for troubleshooting by identifying the specific part that may be failing or require replacement. It acts as a foundational tool for diagnostic procedures. Scope Manual Scope: Comprehensive coverage of all factory-supplied parts and their assembly order within the vehicle's major systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable, Zoomable Binding Type Binding Type: Digital (Instant Download) Paper Type Paper Type: N/A (Digital) Searchability Searchability: Searchable Text Features Features: Instant Download, Printable, Zoomable, Searchable Text. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC Displacement: Approximately 499cc (specific engine code would require further VIN or model confirmation, but typically denoted by engine size) Bore X Stroke: Not specified in product info, but typical for this class would be around 92mm x 75mm. Performance Horsepower: Estimated 27-30 HP (typical for a 500cc class utility ATV of this era). Torque: Not specified in product info, but expected to provide strong low-end torque for utility tasks. Fuel System Fuel Delivery: Carbureted (likely Mikuni BSR42 or similar, a common setup for this era). Ignition Ignition Type: CDI (Capacitor Discharge Ignition) Cooling Cooling System: Liquid-cooled with fan assist Lubrication Lubrication System: Wet Sump Engine Breakdown Engine Components Covered: Includes pistons, rings, connecting rods, crankshaft, cylinder block, cylinder head, valves, camshaft, timing chain, gears, oil pump, oil filter, crank balancer, magneto, starter clutch. Carburetor Details Carburetor Model: Likely Mikuni BSR42 or similar, as commonly used by Arctic Cat in this period. Manual will specify exact part numbers for carburetor components. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously...
The Arctic Cat 500 4x4 FIS LE was positioned as a capable and feature-rich utility ATV, targeting riders who needed robust performance for work, hunting, or general trail riding. The 'LE' designation typically signified a limited edition with enhanced features or color schemes, like the 'CAT GREEN' in this case, appealing to consumers seeking a distinctive look.
Competitive Analysis
Competitive Analysis:
Competed against similar displacement 4x4 utility ATVs from major manufacturers such as Polaris (e.g., Sportsman 500), Can-Am (e.g., Outlander 400), Yamaha (e.g., Kodiak 400/450), and Suzuki (e.g., TwinPeaks 700, though this was a larger displacement competitor). Key differentiators often included Arctic Cat's specific chassis design, drivetrain technology (like the FIS - Fender Integrated Steering), and suspension tuning.
Key Features
Key Features:
Automatic Transmission, 4x4 Drivetrain with likely selectable 4WD engagement, FIS (Fender Integrated Steering), Limited Edition 'CAT GREEN' color scheme, robust utility features suitable for various terrains and tasks.
📋 Manual Details
Identification
Product Name:
Arctic Cat 2005 ATV 500 Automatic Transmission 4X4 FIS LE CAT GREEN [Parts Manual]
Format
Format:
PDF
Language
Language:
English
Manual Type
Manual Type:
Factory Full Parts Manual
Coverage
Coverage Areas:
Accelerator, Air Intake, Battery and Starter Motor, Cam Chain, Canopy and Taillight, Cargo Box and Tailgate, Clutch, V-Belt, Magneto Cover, Console, Floor Panel, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Dash, Drive Train, Engine and Exhaust, Frame and Related Parts, Front Brake, Front Drive Gearcase, Front Suspension, Gas Tank, Gear Shifting, Hood and Headlight, Magneto, Oil Filter/Pump, Rear and Parking Brake, Rear Suspension, Seat, Secondary Drive, Secondary Transmission, Shifter, Starter Clutch, Steering, Sway Bar, Throttle Body, Tilt Frame, Transmission, Water Pump, Wheel and Tire, Wiring Harness
Clarity
Clarity Of Illustrations:
Detailed illustrations and exploded views are a core feature, providing visual clarity for complex assemblies.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanicals (including specific components like crankshaft, piston, cylinder head, camshaft, valves), Fuel and Air Induction (throttle body, air intake), Ignition System (magneto, starter motor, starter clutch), Cooling System (water pump, coolant), Lubrication System (oil filter/pump), Exhaust System, Clutch System (primary and secondary drives, V-belt), Transmission and Drivetrain (gear shifting, drive train, front drive gearcase, secondary transmission), Braking System (front and rear brakes, parking brake), Suspension System (front and rear suspension, sway bar), Steering System, Electrical System (wiring harness), Body and Frame (frame, canopy, cargo box, hood, dash, console, floor panel), Fuel System (gas tank), Wheels and Tires
Procedures Included
Procedures Included:
Disassembly and Assembly of all listed components, Component identification, Overhaul procedures, Parts ordering and referencing
Technical Depth
Technical Depth:
Detailed parts identification with exploded views, comprehensive listing of all individual components and sub-assemblies, enabling precise part ordering and replacement. While not a repair manual, it provides the necessary information to identify components for repair or replacement.
Parts Identification
Parts Identification:
The manual excels in providing detailed exploded views and part number cross-references for every component within the specified systems. This is invaluable for accurate part ordering and ensuring correct fitment.
Troubleshooting
Troubleshooting Support:
While primarily a parts manual, the detailed breakdown of systems and components provides critical information for troubleshooting by identifying the specific part that may be failing or require replacement. It acts as a foundational tool for diagnostic procedures.
Scope
Manual Scope:
Comprehensive coverage of all factory-supplied parts and their assembly order within the vehicle's major systems.
Engine Braking (inherent to CVT design), Turf Mode (potentially available on some models, but not specified here).
Drivetrain Breakdown
Drivetrain Components Covered:
Includes primary clutch, secondary clutch, drive belt, transmission gears, shafts, bearings, seals, front drive gearcase components, differential components, driveshafts, U-joints.
📐 Dimensions
Exterior
Length:
Not specified in product info. Typically around 80-85 inches for this class.
Width:
Not specified in product info. Typically around 45-48 inches.
Height:
Not specified in product info. Typically around 46-50 inches.
Weights
Dry Weight:
Not specified in product info. Likely in the 600-650 lb range.
Ground Clearance:
Not specified in product info. Expected around 9-11 inches.
Cargo
Front Rack Capacity:
Not specified in product info. Typically around 100 lbs.
Rear Rack Capacity:
Not specified in product info. Typically around 200 lbs.
Towing
Towing Capacity:
Not specified in product info. Typically around 1,050 lbs.
Wheels Tires
Front Tire Size:
Not specified in product info. Common sizes include 25x8-12 or 26x8-12.
Rear Tire Size:
Not specified in product info. Common sizes include 25x10-12 or 26x10-12.
Wheelbase:
Not specified in product info. Likely around 50 inches.
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not typically assigned federal safety ratings like passenger vehicles. Safety is based on design, rider training, and proper use.
Active Features
Active Safety Features:
4WD system for improved traction, powerful braking system (disc brakes front and rear), handlebar-mounted brake lever, thumb throttle for controlled acceleration.
Passive Features
Passive Safety Features:
Integrated fenders, durable frame construction, seating position designed for rider control, standard lighting (headlights, taillight).
💡 Technology Features
Infotainment
Infotainment Systems:
Basic by modern standards. Typically featured a sealed headlight and taillight assembly. No integrated infotainment system or digital displays beyond basic indicator lights (neutral, 4WD, etc.).
Driver Assistance
Driver Assistance Features:
The 'FIS' (Fender Integrated Steering) was a key technological feature of the chassis design, offering a more integrated and protected steering component. The 4WD system with likely electronic engagement was a significant driver assistance feature for traction.
Connectivity
Connectivity Options:
No external connectivity options such as USB or Bluetooth. Primarily focused on mechanical and electrical system integration.
🔧 Maintenance
Service Intervals
Initial Service Interval:
First service typically recommended at 20 hours or 100 miles for oil change and drive belt inspection.
Regular Oil Change Interval:
Every 100 hours or 1000 miles (or annually, whichever comes first).
Air Filter Maintenance:
Inspect and clean every 20 hours, replace as needed. More frequent cleaning in dusty conditions.
Spark Plug Replacement:
Recommended replacement interval every 100 hours or annually.
Fluid Specifications
Engine Oil Type:
SAE 5W-50 Synthetic (Arctic Cat recommends their proprietary synthetic oil, but other quality synthetic 5W-50 motorcycle/ATV oils meeting API SG or higher would be suitable).
Engine Oil Capacity:
Approximately 2.1 US quarts (4.4 US pints) with filter change. (Exact capacity requires checking the manual).
Transmission Fluid Type:
Arctic Cat recommends their specific CVT Fluid or a suitable aftermarket CVT fluid for Polaris RZR 800 or Arctic Cat 700 models as a potential cross-reference, but the exact spec needs confirmation. Conventional ATFs are NOT recommended for Arctic Cat CVTs.
Front Gearcase Oil Type:
SAE 80W-90 Hypoid Gear Lube (API GL-5).
Rear Gearcase Oil Type:
SAE 80W-90 Hypoid Gear Lube (API GL-5).
Coolant Type:
Ethylene Glycol based antifreeze with corrosion inhibitors (typically a 50/50 mix with distilled water). Arctic Cat green coolant is specified.
Known Issues
Known Issues:
Potential issues across various Arctic Cat models of this era can include drive belt wear/failure (especially with aggressive use), carburetor jetting issues (requiring tuning for altitude or modifications), starter clutch wear, and occasional electrical connector corrosion. Front differential lock engagement issues can also arise with use. This manual is crucial for diagnosing and identifying parts for these potential repairs.
Fluid Capacities
Cooling System Capacity:
Not specified in product info, but typically around 1.5-2.0 liters.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Arctic Cat has a long history in powersports, initially known for snowmobiles. They entered the ATV market in the late 1990s and quickly established a reputation for building rugged and capable machines, often with innovative features. Their ATVs were generally considered strong competitors in the utility segment.
Model Evolution
Model Evolution:
The Arctic Cat 500 model line underwent continuous development throughout the early 2000s. Key updates often included refinements to the engine, transmission, suspension, and introduction of new features like the SpeedRack system and enhanced 4WD components. The 'FIS' designation was a notable development for Arctic Cat, integrating front suspension components within the bodywork for better protection and aesthetics. The 'LE' trim often represented yearly cosmetic updates or special packages.
Production
Production Period:
The Arctic Cat 500 was produced for many years, with significant iterations throughout the 2000s. The 2005 model represents a mid-cycle evolution of the platform.
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards for the 2005 Arctic Cat 500 4x4 FIS LE are not readily documented in general industry reviews, however, Arctic Cat ATVs from this period were generally well-regarded for their utility and performance in their respective classes.