2007 Arctic Cat 400 500 650 700 4x4 ATV Workshop Service Repair Manual Download PDF
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🏷️ Basic Information Identification Make: Arctic Cat Model: 400 4x4, 400 4x4 TRV, 500 4x4, 650 H1 4x4, 650 H1 4x4 TBX, 650 H1 4x4 TRV, 700 EFI 4x4 Year: 2007 Vehicle Type: All-Terrain Vehicle (ATV) Product Name: 2007 Arctic Cat 400 500 650 700 4x4 ATV Workshop Service Repair Manual Download PDF 👋 Introduction Market Position Target Audience: Ideal for Arctic Cat ATV owners who perform their own maintenance and repairs, as well as independent repair shops. Competitive Analysis Value Proposition: Provides essential repair and maintenance information, saving owners significant costs associated with dealership service. Key Features Convenience: Instant download format allows immediate access to critical information. Practicality: Described as the 'Most Practical Service Repair Manual ever compiled by mankind,' emphasizing its comprehensive and user-friendly nature. 📋 Manual Details Coverage Areas Covered Models: 2007 Arctic Cat 400 4x4, 2007 Arctic Cat 400 4x4 TRV (2-up), 2007 Arctic Cat 500 4x4, 2007 Arctic Cat 650 H1 4x4, 2007 Arctic Cat 650 H1 4x4 TBX (dump bed), 2007 Arctic Cat 650 H1 4x4 TRV (2-up), 2007 Arctic Cat 700 EFI 4x4 Covered Systems: General Information, Periodic Maintenance / Tune-Up, Engine / Transmission, Fuel / Lubrication / Cooling, Electrical System, Drive System, Suspension, Steering / Frame, Controls / Indicators, Aids for Maintenance, Troubleshooting Page Count Estimated Page Count: Extensive (Specific number not provided, but described as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Download Type: Instant Download Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Detailed repair and overhaul procedures for all engine variants (e.g., 400cc, 500cc, 650cc H1, 700 EFI). Transmission Drivetrain: Coverage includes manual and automatic transmission systems, CV axles, differentials, and drive shafts. Fuel System: Carburetor/EFI system diagnosis, cleaning, adjustments, and component replacement for all models. Cooling System: Radiator, fan, coolant flow, thermostat, and related components. Electrical System: Wiring diagrams, ignition system, charging system, starter, battery, lighting, and electronic components. Suspension Steering: Front and rear suspension components, steering linkage, ball joints, bushings, and alignment procedures. Frame Chassis: Frame inspection, structural integrity, and associated mounting points. Braking System: Hydraulic brake system, calipers, master cylinders, lines, pads, and rotor specifications. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, and general tune-ups. Troubleshooting: Diagnostic charts and step-by-step procedures for identifying and resolving common problems. Repair Overhaul: Complete instructions for engine rebuilds, transmission overhauls, and component replacements. Diagnostics: Detailed diagnostic procedures for electrical, fuel, and mechanical systems. Technical Depth Depth: Comprehensive coverage suitable for DIY enthusiasts and professional mechanics. Diagrams Illustrations: High-quality diagrams and exploded views for clear visual guidance. Technical Specifications: Includes torque values, clearances, fluid capacities, and specifications for critical components. 📊 Manual Specifications File Format Printability: All pages are printable. Print Quality Quality: High quality diagrams and instructions. Binding Type Type: Digital Download (PDF) Paper Type N/A: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: Arctic Cat H1 Single-Cylinder Engine (for 650/700 models), various single-cylinder engines for 400/500 models. Engine Variants 400Cc: Typically a 375cc or 400cc single-cylinder engine. 500Cc: Typically a 471cc single-cylinder engine. 650Cc: Arctic Cat 650 H1, a 650cc liquid-cooled, SOHC, 4-valve, 4-stroke engine. 700Cc: Arctic Cat 700 EFI, typically a 695cc liquid-cooled, SOHC, 4-valve, 4-stroke engine with electronic fuel injection. Performance Horsepower Torque: Specific horsepower and torque figures are model-dependent and detailed within the manual. The manual will provide these specifications for each engine variant. Fuel System Fuel Delivery: Carbureted (on some 400/500 models) or Electronic Fuel Injection (EFI) for 700 EFI and potentially later 650 H1 models. The manual covers both systems. Cooling System Cooling Type: Liquid-cooled for 650 H1 and 700 EFI models; air-cooled with fan assist for some 400/500 models. Manual covers specific cooling system maintenance and repair. 🔧 Transmission Standard Transmission Type: Arctic Cat's Arctic Drive System (ADS) with High/Low range and Reverse. This is an automatic CVT (Continuously Variable Transmission) system. Optional Transmission Options: No manual transmission options are typically offered on these models. Features Cv Belt Service: The manual includes procedures for CVT belt inspection, replacement, and clutch maintenance. Drive Modes: Covers the 2WD/4WD engagement system and differentials. 📐 Dimensions Exterior Length Width Height: Specific dimensions vary by model (e.g., 400 vs. 700) and trim (e.g., TRV, TBX). The manual will provide these for each specific model. Example for a typical 2007 700: Length: ~83 in, Width: ~46 in, Height: ~48 in. Weights Dry Weight: Dry weights vary significantly by model, ranging from approximately 550 lbs (400 models) to over 700 lbs (650/700 models). The manual will list exact dry weights. Ground Clearance: Ground clearance typically ranges from 9 to 11 inches, depending on the model. Specific figures are provided in the manual. Capacity Towing Capacity: Towing capacity is generally rated at...
Arctic Cat 700 EFI, typically a 695cc liquid-cooled, SOHC, 4-valve, 4-stroke engine with electronic fuel injection.
Performance
Horsepower Torque:
Specific horsepower and torque figures are model-dependent and detailed within the manual. The manual will provide these specifications for each engine variant.
Fuel System
Fuel Delivery:
Carbureted (on some 400/500 models) or Electronic Fuel Injection (EFI) for 700 EFI and potentially later 650 H1 models. The manual covers both systems.
Cooling System
Cooling Type:
Liquid-cooled for 650 H1 and 700 EFI models; air-cooled with fan assist for some 400/500 models. Manual covers specific cooling system maintenance and repair.
🔧 Transmission
Standard
Transmission Type:
Arctic Cat's Arctic Drive System (ADS) with High/Low range and Reverse. This is an automatic CVT (Continuously Variable Transmission) system.
Optional
Transmission Options:
No manual transmission options are typically offered on these models.
Features
Cv Belt Service:
The manual includes procedures for CVT belt inspection, replacement, and clutch maintenance.
Drive Modes:
Covers the 2WD/4WD engagement system and differentials.
📐 Dimensions
Exterior
Length Width Height:
Specific dimensions vary by model (e.g., 400 vs. 700) and trim (e.g., TRV, TBX). The manual will provide these for each specific model. Example for a typical 2007 700: Length: ~83 in, Width: ~46 in, Height: ~48 in.
Weights
Dry Weight:
Dry weights vary significantly by model, ranging from approximately 550 lbs (400 models) to over 700 lbs (650/700 models). The manual will list exact dry weights.
Ground Clearance:
Ground clearance typically ranges from 9 to 11 inches, depending on the model. Specific figures are provided in the manual.
Capacity
Towing Capacity:
Towing capacity is generally rated at 1,050 lbs (476 kg) for most 2007 models. TBX models may have different configurations.
Rack Capacity:
Front and rear rack capacities vary, with rear racks often supporting around 100-150 lbs. TBX models feature a dump bed with higher capacity.
🛡️ Safety Features
Ratings
Atv Safety Standards:
While ATVs don't have NHTSA crash test ratings like cars, the manual covers safety best practices for operation and maintenance according to industry standards.
Active Features
4X4 System:
Coverage of the automatic 4WD system and its operation for enhanced traction and stability.
Passive Features
Braking System:
Detailed information on the hydraulic disc brake system for reliable stopping power.
Lighting System:
Headlights, taillights, and brake lights for visibility.
💡 Technology Features
Infotainment
Display Gauges:
Digital instrument cluster providing speed, RPM, odometer, trip meter, 2WD/4WD indicator, and fuel level (on EFI models).
Driver Assistance
Efi System:
The 700 EFI model features an electronic fuel injection system for improved throttle response, cold starts, and fuel efficiency.
Connectivity
N/A:
No specific advanced connectivity features like Bluetooth or smartphone integration on these models.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 100 hours or annually, whichever comes first. Specifics for engine and differential oil change intervals are detailed.
Spark Plug:
Replacement intervals vary by engine type, usually around 1,000-2,000 hours or as per manual recommendations.
Air Filter:
Inspection and cleaning/replacement depending on operating conditions, often recommended every 25-50 hours or as needed.
Fluid Specifications
Engine Oil:
Typically SAE 10W-40 or 20W-50 Synthetic ATV specific oil. The manual specifies the exact grade and API service classification.
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual provides specific Arctic Cat recommended coolant or equivalent.
Gear Lube:
Manual specifies appropriate gear oil for differentials and transmission. Often SAE 80W-90 or equivalent. Arctic Cat brand specified where applicable.
Known Issues
Common Wear Items:
CV joints/boots, brake pads, suspension bushings, and CVT belts are common wear items for ATVs of this era. The manual provides maintenance and replacement procedures.
Fuel System Maintenance:
Periodic cleaning of carburetors or EFI injectors may be necessary for optimal performance, particularly with fuel quality variations. The manual addresses this.
📚 Vehicle History
Brand Heritage
Arctic Cat Atv Division:
Arctic Cat has a long history in powersports, evolving its ATV line significantly in the early 2000s with robust and capable machines.
Model Evolution
2007 Lineup:
The 2007 model year saw a refined lineup including the popular H1 engine (650 H1) and an expanded EFI offering with the 700 EFI. The TRV (True Two-Up) models catered to riders needing passenger capacity.
Production
Manufacturing:
Arctic Cat ATVs are typically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Atv Reviews 2007:
While specific awards for the 2007 models aren't detailed in the product description, Arctic Cat ATVs of this era were generally well-regarded for their power, suspension, and utility features within their respective classes.