Arctic Cat 400 TRV ATV 2006 Workshop Service Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TRV Year: 2006 Vehicle Type: ATV (All-Terrain Vehicle) Codes Vin Decoder Reference: Refer to specific Arctic Cat VIN decoding guides for 2006 models. 👋 Introduction Market Position Target User: Ideal for DIY enthusiasts, independent repair shops, and Arctic Cat owners seeking detailed service information. Competitive Analysis Value Proposition: Provides factory-level diagnostic and repair information at a fraction of the cost of authorized dealer service. Key Features Instant Download: Immediate access to critical repair information without shipping delays or costs. Completeness: A highly comprehensive resource covering all aspects of the 2006 Arctic Cat 400 TRV. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and maintenance for the 2006 Arctic Cat 400 TRV ATV. Page Count Page Count: 519 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly. Fuel System: Carburetor tuning, cleaning, and repair; fuel pump operation and testing; fuel line maintenance. Ignition System: Ignition coil testing, spark plug specifications, CDI unit diagnostics. Cooling System: Radiator, fan, thermostat, and coolant hose inspection and replacement; coolant type specifications. Transmission And Drivetrain: CVT (Continuously Variable Transmission) system maintenance, clutch inspection, and drive belt replacement; differential and axle servicing. Suspension System: Front and rear suspension component inspection, lubrication, and replacement; shock absorber adjustments. Steering System: Tie rod end inspection, steering column lubrication, and alignment procedures. Braking System: Brake pad replacement, caliper service, brake fluid bleeding, and hydraulic system diagnostics. Electrical System: Wiring diagrams, battery testing, lighting system maintenance, starter and alternator service, and switch diagnostics. Chassis And Body: Frame inspection, body panel removal and installation, seat mounting, and rack maintenance. Towing And Winch: Information on trailer hitch installation and winch operation and maintenance (if applicable). Procedures Included Preventative Maintenance: Detailed schedules for oil changes, filter replacements, lubrication points, and general inspections. Troubleshooting Guides: Systematic diagnostic charts for common problems and their solutions. Repair Procedures: Step-by-step instructions for virtually all mechanical and electrical repairs. Component Rebuilding: Guidance on rebuilding key components like carburetors, carburetors, and brake calipers. Torque Specifications: Precise torque values for all fasteners to ensure correct assembly and prevent damage. Adjustment Procedures: Instructions for adjusting clutch engagement, throttle response, and suspension settings. Technical Depth Diagnostic Capabilities: Covers both basic visual inspections and more advanced diagnostic testing of electrical and mechanical systems. Rebuild Scope: Provides complete instructions for engine, transmission, and other major component rebuilds. Wiring Diagrams: Detailed and comprehensive electrical wiring schematics for accurate troubleshooting. Special Tool Requirements: Identifies any specialized tools required for specific repair or maintenance tasks. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, designed for clear printing of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable text for quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 375cc Cooling Method: Liquid-cooled Bore X Stroke: Refer to manual for specific dimensions. Compression Ratio: Refer to manual for specific ratio. Performance Horsepower: Approximately 28 HP (estimated, varies with tuning). Torque: Refer to manual for specific torque figures. Fuel System Fuel Delivery: Carbureted (Mikuni BSR33) Fuel Type: Unleaded gasoline, 87 octane or higher. Lubrication Oil Type: SAE 10W-40 motorcycle-specific oil, JASO MA certified. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive System: 2WD/4WD selectable with front differential lock Features Gear Selection: High, Low, Neutral, Reverse, Park Clutch Type: Dry, centrifugal clutch with CVT drive and driven pulleys. Final Drive: Shaft drive Fluid Specifications Cvt Fluid Type: Refer to manual for specific CVT fluid type, typically a high-quality synthetic automatic transmission fluid (ATF) meeting specified standards. 📐 Dimensions Exterior Length: Refer to manual for exact dimensions. Width: Refer to manual for exact dimensions. Height: Refer to manual for exact dimensions. Weights Dry Weight: Approximately 644 lbs (292 kg). Ground Clearance: Refer to manual for exact measurement. Cargo Rack Capacity Front: Refer to manual, typically around 50 lbs. Rack Capacity Rear: Refer to manual, typically around 100 lbs. Towing Towing Capacity: Refer to manual, typically around 1050 lbs. Tires Front Tire Size: AT 25 x 8-12 Rear Tire Size: AT 25 x 10-12 Wheels Bolt Pattern: Refer to manual for specific bolt pattern. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not subject to the same crash testing as passenger vehicles). Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Yes Passive Features Operator Protection: Handlebar guards, handgrips. Lighting: Dual headlights, taillight/brake light. 💡 Technology Features Infotainment Display Features: Instrument cluster typically includes speedometer, odometer, trip meter, fuel gauge, and indicator lights. Driver Assistance Traction Control: N/A (Basic ATV systems). Connectivity Diagnostic Ports: Refer to manual for location of diagnostic connectors, if...
Dry, centrifugal clutch with CVT drive and driven pulleys.
Final Drive:
Shaft drive
Fluid Specifications
Cvt Fluid Type:
Refer to manual for specific CVT fluid type, typically a high-quality synthetic automatic transmission fluid (ATF) meeting specified standards.
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions.
Width:
Refer to manual for exact dimensions.
Height:
Refer to manual for exact dimensions.
Weights
Dry Weight:
Approximately 644 lbs (292 kg).
Ground Clearance:
Refer to manual for exact measurement.
Cargo
Rack Capacity Front:
Refer to manual, typically around 50 lbs.
Rack Capacity Rear:
Refer to manual, typically around 100 lbs.
Towing
Towing Capacity:
Refer to manual, typically around 1050 lbs.
Tires
Front Tire Size:
AT 25 x 8-12
Rear Tire Size:
AT 25 x 10-12
Wheels
Bolt Pattern:
Refer to manual for specific bolt pattern.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to the same crash testing as passenger vehicles).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Yes
Passive Features
Operator Protection:
Handlebar guards, handgrips.
Lighting:
Dual headlights, taillight/brake light.
💡 Technology Features
Infotainment
Display Features:
Instrument cluster typically includes speedometer, odometer, trip meter, fuel gauge, and indicator lights.
Driver Assistance
Traction Control:
N/A (Basic ATV systems).
Connectivity
Diagnostic Ports:
Refer to manual for location of diagnostic connectors, if any are present.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 30-50 operating hours or annually.
Air Filter Cleaning:
Check every 10-20 operating hours; clean or replace as needed, more frequently in dusty conditions.
Spark Plug Replacement:
Refer to manual for specific interval, typically every 100-200 operating hours or as needed based on condition.
Cv Belt Inspection:
Inspect every 50 operating hours; replace if worn or damaged.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40, API SG, SH, SJ or higher, JASO MA certified motorcycle oil.
Coolant Type:
Ethylene glycol based antifreeze, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Gear Oil Specification:
Refer to manual for specific gearcase and differential oil type and viscosity.
Known Issues
Cv Belt Wear:
Premature CVT belt wear can occur with aggressive riding or improper belt tensioning. The manual will detail inspection and replacement procedures.
Carburetor Tuning:
Carburetors can sometimes require fine-tuning for optimal performance at different altitudes or temperatures. The manual provides detailed tuning instructions.
Cooling System Maintenance:
Proper coolant level and radiator maintenance are crucial to prevent overheating, especially during demanding use. The manual guides on checking and flushing the system.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc., formerly known as Arctco, a long-standing American manufacturer of snowmobiles and ATVs.
Model Evolution
Trv Lineage:
The TRV (Towing, Recreation, Versatility) designation typically signifies a two-up seating configuration, allowing for a passenger.
Production
Manufacturing Location:
Typically manufactured by Arctic Cat in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Arctic Cat ATVs of this era were generally well-regarded for their ruggedness and utility in their class.
Ratings
Consumer Reviews:
User reviews often highlighted the 400 TRV's suitability for trail riding and light work. Specific ratings vary by publication and user experience.