2011 Arctic Cat 400TRV 400 TRV ATV Service and Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TRV Year: 2011 Vehicle Type: ATV (All-Terrain Vehicle) Trim Level: TRV (Touring/Recreation Vehicle) Codes Vin Code Prefix: 1AF 👋 Introduction Market Position Segment: Mid-size utility ATV, competitor to brands like Polaris, Can-Am, Yamaha Target Audience: Recreational riders, utility users, farmers, hunters Competitive Analysis Key Competitors 2011: Polaris Sportsman 500 HO, Can-Am Outlander 400, Yamaha Grizzly 450 Key Features Vehicle Focus: Two-up riding capability (TRV designation), versatile utility and recreation Manual Value Proposition: Empowers owners and technicians with detailed, accurate repair and maintenance procedures. Manual Scope: Covers all major systems for comprehensive vehicle upkeep and repair. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Specifications Page Count Total Pages: 145 Manual Type Type: Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul, disassembly, assembly, tuning, diagnostics Transmission: Automatic transmission service, inspection, repair Fuel System: Carburetor adjustment, fuel pump, fuel tank, lines, emissions control Lubrication: Oil types, capacities, filter replacement, lubrication points Cooling System: Radiator, coolant, water pump, fan, thermostat Ignition System: Spark plugs, ignition coil, CDI unit, timing Electrical System: Wiring diagrams, charging system, lighting, starting system, battery Suspension: Front and rear suspension components, shock absorbers, bushings, alignment Steering: Steering column, tie rods, steering linkage, adjustment Brakes: Hydraulic brake system, calipers, master cylinder, brake pads, fluid service Wheels And Tires: Tire pressure, rotation, replacement, wheel balancing Chassis And Frame: Frame inspection, welds, components Bodywork: Body panels, plastic components, seating Accessories: Winch installation, rack systems (if applicable) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based guides Repair: Step-by-step repair instructions for all major components Disassembly Assembly: Complete guide to taking apart and reassembling engine, transmission, and other systems Specifications: Torque values, clearances, fluid capacities, electrical tolerances Wiring Diagrams: Detailed electrical system schematics Technical Depth Level: Comprehensive (from basic maintenance to complete overhaul and diagnostics) 📊 Manual Specifications File Format Type: PDF Searchability: Searchable text content for easy information retrieval Printability: Printable pages for workshop use Print Quality Resolution: High-resolution for clear text and diagrams Binding Type For Printed Version: Not applicable (PDF download) Paper Type For Printed Version: Not applicable (PDF download) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, SOHC, 4-valve, Liquid-Cooled Displacement: 366.5 cc Bore X Stroke: 84.5 mm x 64.5 mm Horsepower Estimated: Approx. 25-28 HP (specific dyno figures vary) Torque Estimated: Approx. 25-28 lb-ft (specific figures vary) Performance Top Speed Estimated: Approx. 45-55 mph (terrain and conditions dependent) Fuel System Carburetion: Mikuni BNS36 (likely, manual will confirm specifics) Fuel Type: Unleaded gasoline, 87 octane minimum recommended Fuel Capacity: 5.7 US gal (21.6 L) Lubrication Oil Type: SAE 10W-40, API SG or higher (manual will specify exact API service classification) Oil Capacity With Filter: Approx. 2.2 US qt (2.1 L) (manual will confirm) Cooling System Coolant Type: Ethylene glycol-based antifreeze (50/50 mix with distilled water recommended) Ignition System Spark Plug Gap: 0.7-0.8 mm (0.028-0.031 in) (manual will confirm specific plug type and gap) Ignition Timing: Fixed timing (typically CDI controlled), refer to manual for specifications. 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with Hi/Lo range and Reverse Drive: Shaft Drive (2WD/4WD selectable) Features Engagement: Automatic engagement of Drive and Reverse Gear Reduction Ratios: Refer to manual for specific Hi/Lo and Reverse reduction ratios. Fluid Specifications Type: ATF Dexron III or equivalent (manual will confirm exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 82 in (208 cm) Width: Approx. 46 in (117 cm) Height: Approx. 47 in (119 cm) Wheelbase: Approx. 50 in (127 cm) Ground Clearance: Approx. 10.5 in (26.7 cm) Weights Dry Weight: Approx. 644 lbs (292 kg) Total Weight Capacity: Refer to manual for rider, passenger, and cargo limits. Cargo Front Rack Capacity: Approx. 100 lbs (45 kg) Rear Rack Capacity: Approx. 200 lbs (90 kg) Towing Towing Capacity: Approx. 1050 lbs (476 kg) Tongue Weight: Refer to manual, typically 10-15% of towing capacity. 🛡️ Safety Features Ratings Rollover Resistance: ATVs are inherently prone to rollovers; proper riding techniques and caution are essential. No formal NHTSA rollover rating. Active Features Braking System: Hydraulic disc brakes, front and rear Selectable 2Wd 4Wd: Enhances traction and control in varied terrain Passive Features Seatbelts: Not equipped (standard for ATVs) Roll Cage: Not equipped (standard for ATVs); use of helmets and protective gear mandatory. Safety Warnings In Manual Emphasis: Manual heavily emphasizes safe operating procedures, rider training, and the importance of protective gear. 💡 Technology Features Infotainment Display: Digital instrument cluster with speedometer, odometer, trip meter, fuel gauge, 4WD indicator, clock. Driver Assistance Traction Control: Not equipped with electronic traction control systems. Parking Brake: Mechanical parking brake lever. Connectivity Charging Port: Typically includes a 12V accessory outlet/charging port. Lighting Headlights: Dual halogen headlights,...
Comprehensive (from basic maintenance to complete overhaul and diagnostics)
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Searchable text content for easy information retrieval
Printability:
Printable pages for workshop use
Print Quality
Resolution:
High-resolution for clear text and diagrams
Binding Type
For Printed Version:
Not applicable (PDF download)
Paper Type
For Printed Version:
Not applicable (PDF download)
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, SOHC, 4-valve, Liquid-Cooled
Displacement:
366.5 cc
Bore X Stroke:
84.5 mm x 64.5 mm
Horsepower Estimated:
Approx. 25-28 HP (specific dyno figures vary)
Torque Estimated:
Approx. 25-28 lb-ft (specific figures vary)
Performance
Top Speed Estimated:
Approx. 45-55 mph (terrain and conditions dependent)
Fuel System
Carburetion:
Mikuni BNS36 (likely, manual will confirm specifics)
Fuel Type:
Unleaded gasoline, 87 octane minimum recommended
Fuel Capacity:
5.7 US gal (21.6 L)
Lubrication
Oil Type:
SAE 10W-40, API SG or higher (manual will specify exact API service classification)
Oil Capacity With Filter:
Approx. 2.2 US qt (2.1 L) (manual will confirm)
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water recommended)
Ignition System
Spark Plug Gap:
0.7-0.8 mm (0.028-0.031 in) (manual will confirm specific plug type and gap)
Ignition Timing:
Fixed timing (typically CDI controlled), refer to manual for specifications.
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with Hi/Lo range and Reverse
Drive:
Shaft Drive (2WD/4WD selectable)
Features
Engagement:
Automatic engagement of Drive and Reverse
Gear Reduction Ratios:
Refer to manual for specific Hi/Lo and Reverse reduction ratios.
Fluid Specifications
Type:
ATF Dexron III or equivalent (manual will confirm exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 82 in (208 cm)
Width:
Approx. 46 in (117 cm)
Height:
Approx. 47 in (119 cm)
Wheelbase:
Approx. 50 in (127 cm)
Ground Clearance:
Approx. 10.5 in (26.7 cm)
Weights
Dry Weight:
Approx. 644 lbs (292 kg)
Total Weight Capacity:
Refer to manual for rider, passenger, and cargo limits.
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg)
Rear Rack Capacity:
Approx. 200 lbs (90 kg)
Towing
Towing Capacity:
Approx. 1050 lbs (476 kg)
Tongue Weight:
Refer to manual, typically 10-15% of towing capacity.
🛡️ Safety Features
Ratings
Rollover Resistance:
ATVs are inherently prone to rollovers; proper riding techniques and caution are essential. No formal NHTSA rollover rating.
Active Features
Braking System:
Hydraulic disc brakes, front and rear
Selectable 2Wd 4Wd:
Enhances traction and control in varied terrain
Passive Features
Seatbelts:
Not equipped (standard for ATVs)
Roll Cage:
Not equipped (standard for ATVs); use of helmets and protective gear mandatory.
Safety Warnings In Manual
Emphasis:
Manual heavily emphasizes safe operating procedures, rider training, and the importance of protective gear.
💡 Technology Features
Infotainment
Display:
Digital instrument cluster with speedometer, odometer, trip meter, fuel gauge, 4WD indicator, clock.
Driver Assistance
Traction Control:
Not equipped with electronic traction control systems.
Parking Brake:
Mechanical parking brake lever.
Connectivity
Charging Port:
Typically includes a 12V accessory outlet/charging port.
Lighting
Headlights:
Dual halogen headlights, plus an additional rack-mounted headlight.
Taillight:
LED taillight and brake light.
🔧 Maintenance
Service Intervals
Initial Oil Change:
Typically at 20 hours or 1 month (refer to manual for exact first service interval).
Regular Oil Change:
Every 100 hours or 6 months (manual will provide detailed schedule).
Air Filter Cleaning:
As needed, or every 50 hours; check for dirt accumulation.
Spark Plug Replacement:
Typically every 100 hours or annual service.
Valve Clearance Check:
Refer to manual; usually at 100-200 hour intervals.
Fluid Specifications
Engine Oil Capacity:
2.1 L (2.2 US qt) with filter change (manual confirmed)
Transmission Fluid Capacity:
Refer to manual for exact specification and capacity (typically ATF Dexron III).
Coolant Capacity:
Refer to manual for exact capacity (typically around 2.0 L).
Brake Fluid Type:
DOT 3 or DOT 4 (manual will specify exact requirement)
Known Issues
Common Wear Items:
Brake pads, tires, drive belts (CVT), suspension bushings, tie rod ends.
Cv Boots:
CV boot tears are common in off-road use; manual provides replacement instructions.
Carburetor Tuning:
May require periodic adjustment or cleaning due to fuel quality or use.
Maintenance Schedule Availability
Detail Level:
The manual provides a detailed, itemized maintenance schedule based on operating hours and time intervals.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc. (formerly Arctic Enterprises)
Founding Year:
1960
Initial Products:
Snowmobiles
Model Evolution
Arctic Cat Atvs:
Arctic Cat entered the ATV market in the late 1980s with models like the Bearcat.
400 Trv Line:
The TRV designation signifies a 2-up (two-passenger) capable ATV, a significant feature for touring and utility.
Production
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
Model Run Years:
The 400 TRV model was produced for several years, with minor updates between model years.
🏆 Awards & Recognition
Recognitions
Atv Awards:
Arctic Cat ATVs have received various industry accolades over the years for performance and utility, though specific awards for the 2011 400 TRV are not widely publicized.
Ratings
Consumer Reviews:
Generally positive for its utility and comfort for two-up riding, often praised for value for money compared to premium brands.