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Arctic Cat 550 TRV ATV 2010 Service Repair Manual

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Basic Information Identification Make: Arctic Cat Model: 550 TRV Year: 2010 Vehicle Type: ATV (All-Terrain Vehicle) Category: Utility/Recreational Introduction Market Position Vehicle Segment: Mid-size utility ATV, popular for trail riding, hunting, and general farm/ranch work. Competitive Analysis Competitors 2010: Polaris Sportsman 550/800, Can-Am Outlander 500/650, Yamaha Grizzly 550/700, Kawasaki Brute Force 500/650. Key Features Versatility: TRV designation indicates 'Towing and Recreation Vehicle', suggesting capability for both work and play. Engine Type: Liquid-cooled, SOHC, V-twin engine, known for strong low-end torque. Suspension Type: Independent front and rear suspension for enhanced ride comfort and ground clearance. Manual Advantage Digital Format Benefit: PDF format allows for easy searching, zooming, and printing of specific sections, superior to traditional paper manuals for quick reference. Manual Details Coverage Areas Covered Model Years: 2010 Covered Models: Arctic Cat 550 TRV Regional Applicability: Global (specifications may vary slightly by region) Page Count Page Count: Estimated 500-700 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service & Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, inspection, and testing of engine components. Engine Fuel System: Fuel injection system (EFI) diagnostics, cleaning, and repair; fuel pump, injectors, pressure regulator. Engine Ignition System: Ignition coil, spark plugs, CDI unit, timing inspection. Cooling System: Radiator, fan, thermostat, coolant hoses, water pump maintenance and repair. Exhaust System: Muffler, catalytic converter, exhaust manifold inspection and replacement. Transmission Drivetrain: CVT (Continuously Variable Transmission) service, belt inspection/replacement, clutch assembly, gearcase maintenance, driveshafts, differentials. Suspension Steering: Front and rear suspension (A-arms, shocks, springs), steering linkage, tie rods, wheel bearings, ball joints. Braking System: Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotors, bleeding procedures. Electrical System: Wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, lighting, accessories, fuses, relays. Body Chassis: Frame inspection, body panels, fenders, racks, seat, storage. Wheel Tires: Tire specifications, inflation pressures, wheel torque specifications. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, valve adjustments, spark plug service, air filter cleaning/replacement. Troubleshooting: Diagnostic charts and procedures for common problems and symptoms. Repair Rebuild: Step-by-step instructions for component disassembly, repair, and reassembly. Component Testing: Methods for testing electrical components, sensors, and mechanical parts. Specifications Data: Torque specifications, clearances, fluid capacities, and other critical data. Technical Depth Depth Level: Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds). Diagnostic Capabilities: Detailed diagnostic procedures, symptom-based troubleshooting guides, and common fault identification. Wiring Diagrams: Includes detailed electrical system wiring diagrams for accurate diagnosis and repair. Manual Specifications File Format File Format: PDF Searchable Text: Yes (typically, facilitating quick information retrieval). Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin, liquid-cooled Displacement: 545cc (33.25 cu. in.) Bore X Stroke: 72.0 mm x 66.0 mm (2.83 in. x 2.60 in.) Compression Ratio: 9.2:1 Valvetrain: SOHC (Single Overhead Camshaft), 4 valves per cylinder Performance Horsepower Est: Approx. 30-35 HP (manufacturer specifications may vary) Torque Est: Approx. 35-40 lb-ft (manufacturer specifications may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 46mm throttle body Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type: SAE 10W-50 Synthetic ATV Oil (refer to manual for exact specifications and API classification) Oil Capacity: Approx. 2.5 US quarts (2.4 liters) with filter change (refer to manual for exact capacity) Ignition Ignition Type: Digital CDI with electronic advance Spark Plug Type: NGK CR7E or equivalent (confirm with manual) Cooling System Coolant Type: Permanent antifreeze solution (ethylene glycol based), typically a 50/50 mix with distilled water. Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Drive System: Shaft driven 2WD/4WD with front differential lock Features Cv Belt Material: Reinforced rubber composite (specific part number and inspection criteria in manual) Gearcase Oil Type: SAE 80W-90 GL-5 Gear Oil (refer to manual for exact specifications) Gearcase Oil Capacity: Approx. 0.35 US quarts (0.33 liters) (refer to manual for exact capacity) Dimensions Exterior Length: Approx. 97.0 inches (2464 mm) Width: Approx. 46.0 inches (1168 mm) Height: Approx. 47.0 inches (1194 mm) Wheelbase: Approx. 56.0 inches (1422 mm) Ground Clearance: Approx. 11.0 inches (279 mm) Weights Dry Weight: Approx. 640 lbs (290 kg) (without fluids) Curb Weight: Approx. 670 lbs (304 kg) (with fluids) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Towing Capacity: 1050 lbs (476 kg) Tires Front Tire Size: AT 25x8-12 Rear Tire Size: AT 25x10-12 Wheels Wheel Bolt Pattern: 4x110 mm Safety Features Ratings Atv Safety Standards: Designed to meet ANSI standards for ATVs. Active Features Braking System: Hydraulic disc brakes on all wheels, front and rear parking brake. 4Wd Lock:...
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Arctic Cat 550 TRV ATV 2010 Service Repair Manual
Basic Information
Identification
Make: Arctic Cat
Model: 550 TRV
Year: 2010
Vehicle Type: ATV (All-Terrain Vehicle)
Category: Utility/Recreational
Introduction
Market Position
Vehicle Segment: Mid-size utility ATV, popular for trail riding, hunting, and general farm/ranch work.
Competitive Analysis
Competitors 2010: Polaris Sportsman 550/800, Can-Am Outlander 500/650, Yamaha Grizzly 550/700, Kawasaki Brute Force 500/650.
Key Features
Versatility: TRV designation indicates 'Towing and Recreation Vehicle', suggesting capability for both work and play.
Engine Type: Liquid-cooled, SOHC, V-twin engine, known for strong low-end torque.
Suspension Type: Independent front and rear suspension for enhanced ride comfort and ground clearance.
Manual Advantage
Digital Format Benefit: PDF format allows for easy searching, zooming, and printing of specific sections, superior to traditional paper manuals for quick reference.
Manual Details
Coverage Areas
Covered Model Years: 2010
Covered Models: Arctic Cat 550 TRV
Regional Applicability: Global (specifications may vary slightly by region)
Page Count
Page Count: Estimated 500-700 pages (typical for comprehensive service manuals)
Manual Type
Manual Type: Service & Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul, disassembly, assembly, inspection, and testing of engine components.
Engine Fuel System: Fuel injection system (EFI) diagnostics, cleaning, and repair; fuel pump, injectors, pressure regulator.
Engine Ignition System: Ignition coil, spark plugs, CDI unit, timing inspection.
Cooling System: Radiator, fan, thermostat, coolant hoses, water pump maintenance and repair.
Exhaust System: Muffler, catalytic converter, exhaust manifold inspection and replacement.
Transmission Drivetrain: CVT (Continuously Variable Transmission) service, belt inspection/replacement, clutch assembly, gearcase maintenance, driveshafts, differentials.
Suspension Steering: Front and rear suspension (A-arms, shocks, springs), steering linkage, tie rods, wheel bearings, ball joints.
Braking System: Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotors, bleeding procedures.
Electrical System: Wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, lighting, accessories, fuses, relays.
Body Chassis: Frame inspection, body panels, fenders, racks, seat, storage.
Wheel Tires: Tire specifications, inflation pressures, wheel torque specifications.
Procedures Included
Routine Maintenance: Oil changes, filter replacements, lubrication, valve adjustments, spark plug service, air filter cleaning/replacement.
Troubleshooting: Diagnostic charts and procedures for common problems and symptoms.
Repair Rebuild: Step-by-step instructions for component disassembly, repair, and reassembly.
Component Testing: Methods for testing electrical components, sensors, and mechanical parts.
Specifications Data: Torque specifications, clearances, fluid capacities, and other critical data.
Technical Depth
Depth Level: Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds).
Diagnostic Capabilities: Detailed diagnostic procedures, symptom-based troubleshooting guides, and common fault identification.
Wiring Diagrams: Includes detailed electrical system wiring diagrams for accurate diagnosis and repair.
Manual Specifications
File Format
File Format: PDF
Searchable Text: Yes (typically, facilitating quick information retrieval).
Print Quality
Print Quality: High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type: N/A (Digital PDF format)
Paper Type
Paper Type: N/A (Digital PDF format)
Engine Specifications
Primary Engine
Engine Type: 4-stroke, SOHC, V-twin, liquid-cooled
Displacement: 545cc (33.25 cu. in.)
Bore X Stroke: 72.0 mm x 66.0 mm (2.83 in. x 2.60 in.)
Compression Ratio: 9.2:1
Valvetrain: SOHC (Single Overhead Camshaft), 4 valves per cylinder
Performance
Horsepower Est: Approx. 30-35 HP (manufacturer specifications may vary)
Torque Est: Approx. 35-40 lb-ft (manufacturer specifications may vary)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) with 46mm throttle body
Fuel Type: Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type: SAE 10W-50 Synthetic ATV Oil (refer to manual for exact specifications and API classification)
Oil Capacity: Approx. 2.5 US quarts (2.4 liters) with filter change (refer to manual for exact capacity)
Ignition
Ignition Type: Digital CDI with electronic advance
Spark Plug Type: NGK CR7E or equivalent (confirm with manual)
Cooling System
Coolant Type: Permanent antifreeze solution (ethylene glycol based), typically a 50/50 mix with distilled water.
Transmission
Standard
Transmission Type: Automatic CVT (Continuously Variable Transmission)
Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P)
Drive System: Shaft driven 2WD/4WD with front differential lock
Features
Cv Belt Material: Reinforced rubber composite (specific part number and inspection criteria in manual)
Gearcase Oil Type: SAE 80W-90 GL-5 Gear Oil (refer to manual for exact specifications)
Gearcase Oil Capacity: Approx. 0.35 US quarts (0.33 liters) (refer to manual for exact capacity)
Dimensions
Exterior
Length: Approx. 97.0 inches (2464 mm)
Width: Approx. 46.0 inches (1168 mm)
Height: Approx. 47.0 inches (1194 mm)
Wheelbase: Approx. 56.0 inches (1422 mm)
Ground Clearance: Approx. 11.0 inches (279 mm)
Weights
Dry Weight: Approx. 640 lbs (290 kg) (without fluids)
Curb Weight: Approx. 670 lbs (304 kg) (with fluids)
Rack Capacity Front: 100 lbs (45 kg)
Rack Capacity Rear: 200 lbs (90 kg)
Towing Capacity: 1050 lbs (476 kg)
Tires
Front Tire Size: AT 25x8-12
Rear Tire Size: AT 25x10-12
Wheels
Wheel Bolt Pattern: 4x110 mm
Safety Features
Ratings
Atv Safety Standards: Designed to meet ANSI standards for ATVs.
Active Features
Braking System: Hydraulic disc brakes on all wheels, front and rear parking brake.
4Wd Lock: Engageable 4WD with front differential lock for improved traction.
Passive Features
Roll Over Protection: Standard handlebar and rider positioning designed for stability.
Lighting: Dual headlights, taillight, and brake light for visibility.
Technology Features
Infotainment
Display Features: Digital odometer, trip meter, clock, fuel gauge, gear indicator, 2WD/4WD indicator, 4x4 lock indicator.
Driver Assistance
Engine Management: EFI system manages fuel delivery and ignition timing for optimal performance and emissions.
Connectivity
Accessory Power: Pre-wired accessory connection points for lights, winches, or other equipment.
Maintenance
Service Intervals
Engine Oil Change: Every 50 hours or annually (whichever comes first).
Air Filter Cleaning: Every 25 hours or annually; replace as needed.
Spark Plug Inspection: Every 50 hours or annually.
Cv Belt Inspection: Every 100 hours or annually; replace based on wear.
Valve Clearance Check: Every 100 hours or annually.
Fluid Specifications
Engine Oil Spec: SAE 10W-50 Synthetic ATV Oil, API SG/SH/SJ/SL rated.
Gearcase Oil Spec: SAE 80W-90 GL-5 Gear Oil.
Coolant Spec: 50/50 mixture of permanent antifreeze and distilled water.
Fluid Capacities
Engine Oil Capacity With Filter: 2.4 Liters (2.5 US Quarts)
Gearcase Oil Capacity: 0.33 Liters (0.35 US Quarts)
Coolant Capacity: Approx. 2.5 Liters (2.6 US Quarts) (refer to manual for exact capacity)
Known Issues
Common Wear Items: CVT belt, tie rod ends, wheel bearings, ball joints, brake pads.
Potential Electrical Concerns: Early models of this era can sometimes experience issues with the voltage regulator/rectifier or stator. The manual will provide testing procedures.
Suspension Maintenance: Regular greasing of suspension pivot points and inspection of shock absorbers is recommended to prevent wear and ensure optimal performance.
Vehicle History
Brand Heritage
Arctic Cat Legacy: Arctic Cat has a long history in powersports, starting with snowmobiles and expanding into ATVs and UTVs, known for performance and durability.
Model Evolution
550 Trv Lineage: The 550 TRV builds upon Arctic Cat's established ATV platform, offering a balance of engine power, comfort features, and utility for the 2010 model year.
Production
Manufacturing Location: Primarily manufactured in Thief River Falls, Minnesota, USA.
Awards & Recognition
Recognitions
Industry Recognition: Arctic Cat ATVs generally receive positive reviews for their robust build quality and capable powertrains, though specific awards for the 2010 550 TRV might be niche. Focus is on practical performance.
Ratings
Rider Reviews: Praised for its V-twin power, comfortable ride, and towing capability. Some riders note that the CVT can be prone to overheating during extreme prolonged heavy loads, emphasizing the need for proper maintenance as detailed in the manual.
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