🏷️ Basic Information Identification Make: Arctic Cat Model: 550 TRV Model Variant: TRV (Terrain, Recreation, Vàh) Model Years Covered: 2012, 2013 Product Type: Workshop Service Manual Document Format: PDF Download 👋 Introduction Market Position Category: All-Terrain Vehicle (ATV) Segment: Utility/Recreational Touring (TRV designation implies two-up riding capability). Competitive Analysis Competitors: Competes with models from Polaris (e.g., Sportsman Touring), Can-Am (e.g., Outlander Max), and Yamaha (e.g., Grizzly EPS 4x4). Known for a strong value proposition in its class. Key Features Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin (though often marketed as single cylinder for simplicity, the 550cc often refers to a single cylinder configuration with a powerful torque band). Transmission: CVT (Continuously Variable Transmission) with Hi/Lo range and reverse. Drivetrain: On-Demand 4WD with front differential lock. Suspension: Independent front and rear suspension, often with adjustable shocks for ride comfort and load capacity. Braking System: Hydraulic disc brakes on all wheels. Seating: TRV designation signifies 'Terrain, Recreation, Vhicule' likely indicating a two-up capable design with passenger seat and footpegs. 📋 Manual Details Coverage Areas Comprehensive Systems: Yes Page Count Total Pages: 153 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine assembly, disassembly, diagnosis, and repair for the 550cc engine. Fuel System: Fuel pump, injectors, throttle body, fuel lines, fuel tank, and fuel filter service. Cooling System: Radiator, coolant hoses, thermostat, fan, and water pump inspection and service. Exhaust System: Muffler, catalytic converter (if applicable), and exhaust pipe inspection and replacement. Transmission: CVT system (Drive clutch, Driven clutch), gearbox, and differential service and repair. Drivetrain: Driveshafts, U-joints, CV boots, front and rear differential, and axle service. Suspension: Front and rear suspension components, shock absorbers, control arms, bushings, and bearings. Brakes: Hydraulic brake system, calipers, brake pads, rotors, brake lines, master cylinder, and bleeding procedures. Steering: Handlebars, steering column, tie rods, ball joints, and knuckle assembly service. Electrical System: Battery, starter, alternator, ignition system, lighting, wiring diagrams, sensors, and ECUs. Chassis Frame: Frame inspection, welds, and structural components. Body Panels: Fenders, body plastics, racks, seat, and fairings removal and installation. Accessories: Winch installation and operation, lighting accessories, and rack systems. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication, and pre-ride checks. Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems. Repair Procedures: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment. Component Replacement: Detailed guidance for replacing wear items and major components. Torque Specifications: Essential torque values for critical fasteners across all systems. Wiring Diagrams: Comprehensive electrical schematics for fault finding and component identification. Technical Depth Depth: Full workshop level, covering routine maintenance to complete engine and drivetrain rebuilds. 📊 Manual Specifications File Format Quality: High-resolution PDF, suitable for digital viewing and printing. Print Quality Print Readability: Optimized for printing, with clear text and legible diagrams. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Displacement: 545cc (550cc class) Engine Configuration: Single-cylinder, liquid-cooled, 4-stroke, SOHC, 4-valve. Bore X Stroke: 92 mm x 82 mm (typical for this displacement) Compression Ratio: 10.2:1 (typical) Performance Horsepower: Approx. 35-40 HP (estimated, actual figures may vary by market and tuning). Torque: Strong low-end and mid-range torque, characteristic of this engine size for utility tasks. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher. Lubrication Oil Type: SAE 10W-40 Synthetic Motorcycle/ATV Oil (API SG or higher recommended). Oil Capacity: Approx. 2.4 L (2.5 US qt) with filter change (refer to manual for exact capacity). 🔧 Transmission Standard Type: Automatic CVТ (Continuously Variable Transmission) Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P). Features Engine Braking: Effective engine braking provided by the CVT in lower gears. Drive System: Shaft drive to rear differential; shaft drive to front differential with on-demand 4WD engagement. Fluid Specifications Cvt Fluid Type: Arctic Cat recommends their proprietary CVT fluid or a compatible synthetic CVT fluid. Check manual for specific part numbers or specifications. 📐 Dimensions Exterior Length: Approx. 83.5 in (212.1 cm) Width: Approx. 46 in (116.8 cm) Height: Approx. 50 in (127 cm) Wheelbase: Approx. 50.5 in (128.3 cm) Cargo Front Rack Capacity: Approx. 100 lbs (45 kg) Rear Rack Capacity: Approx. 200 lbs (90 kg) Weights Dry Weight: Approx. 650 lbs (295 kg) Ground Clearance: Approx. 10.5 in (26.7 cm) Towing Towing Capacity: Typically 1050 lbs (476 kg) or higher, depending on specific model configuration and hitch type. 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI/SVIA 1-2010 standards. Active Features Braking System: Hydraulic disc brakes on all wheels for reliable stopping power. 4Wd System: On-Demand 4WD with front differential lock for enhanced traction in challenging terrain. Passive Features Seatbelt Recommendation: While not standard, helmets and appropriate protective gear are mandatory. Seatbelts are...