🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Model Code: A2004ISR4BUSV Color Designation: CAT GREEN Manual Product Name: 2004 Arctic Cat 650 V-Twin 4x4 FIS CAT GREEN MRP A2004ISR4BUSV [Parts Manual] PDF Download Codes Parts Manual Code: MRP A2004ISR4BUSV 👋 Introduction Market Position Vehicle Segment: Performance All-Terrain Vehicle (ATV) Competitive Analysis Key Competitors: Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly Key Features Powertrain: V-twin engine, 4x4 drivetrain, FIS (Full Independent Suspension) Utility: Designed for off-road use, hauling, towing, and recreational trail riding. Manual Value Proposition Benefit To Owner: Essential for accurate part identification, ordering, and understanding the construction of the ATV for maintenance and repair. 📋 Manual Details Coverage Areas Manual Type: Factory Parts Manual Language: English Format: PDF Download Features: Detailed illustrations, exploded views, parts list, Instant Download, Printable, Zoom able, Searchable Text 📖 Manual Coverage Systems Covered Engine Components: Accelerator, Air Intake, Battery And Starter Motor, Cam Chain, Crank Balancer, Crankshaft And Piston, Cylinder, Cylinder Head And Camshaft/Valve, Magneto, Oil Filter/Pump, Starter Clutch, Throttle Body, Water Pump Drivetrain Components: Drive Train, Front Drive Gearcase, Secondary Drive, Secondary Transmission, Transmission Chassis And Body: Canopy And Taillight, Cargo Box And Tailgate, Console, Floor Panel, Frame And Related Parts, Hood And Headlight, Tilt Frame Suspension And Steering: Front Suspension, Rear Suspension, Steering, Sway Bar Braking System: Front Brake, Rear And Parking Brake Fuel And Cooling: Cooling, Gas Tank Electrical System: Wiring Harness Procedures Included Assembly Disassembly: Overhaul, Disassembly and Assembly for all listed components Part Identification: Identification of all factory replacement parts via detailed illustrations and part numbers Technical Depth Level Of Detail: Factory-level detail for parts identification, assembly, and disassembly. Essential for accurate part ordering and repair planning. 📊 Manual Specifications File Format File Type: PDF Readability: Searchable Text, Zoom able Accessibility: Printable Software Requirements: Adobe Reader, Foxit Reader, or compatible PDF reader ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Displacement: Approximately 650cc (specific internal designation not provided in product info, but consistent with Arctic Cat V-Twin engines of the era) Performance Horsepower Estimated: Likely in the 40-50 HP range (typical for this class of ATV in 2004) Torque Estimated: Strong low-end torque for pulling and climbing Fuel System Induction Type: Carbureted (likely Mikuni or Keihin twin carburetors, though manual details specific parts) Cooling System Cooling Method: Liquid-cooled Ignition Ignition System: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD/4WD selectable, likely with locking front differential (FIS implies this) Features Gear Reduction: High and Low range, Reverse Clutch System Clutch Type: Drive clutch and driven clutch (CVT system) 📐 Dimensions Exterior Length Approx: Over 80 inches (typical for this class) Width Approx: Around 46-50 inches Height Approx: Around 48-50 inches Weights Dry Weight Approx: Likely 600-700 lbs Towing Capacity Approx: Around 1000-1500 lbs Cargo Rack Capacity Front Approx: Around 100 lbs Rack Capacity Rear Approx: Around 200 lbs Wheels Tires Wheel Size: Typically 12-inch wheels Tire Size Front Typical: 25x8-12 Tire Size Rear Typical: 25x10-12 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI standards for recreational off-highway vehicles. Active Features Braking System Type: Hydraulic disc brakes (front and rear) Parking Brake: Integrated into rear braking system Passive Features Suspension Type: Full Independent Suspension (FIS) for improved ride and handling stability. Lighting: Dual headlights, taillight/brake light Ergonomics Handlebars Controls: ATV-style handlebars with integrated thumb throttle and hand brake levers. 💡 Technology Features Infotainment Dashboard Display: Digital display for speed, odometer, trip meter, fuel level, 4WD indicator, and warning lights. Driver Assistance Driving Modes: 2WD/4WD engagement, potential for differential lock engagement via handlebar controls. Connectivity Electrical Accessories: Pre-wired for accessory lighting, winches, etc. (often through accessory outlets). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or annually (refer to specific service manual for exact intervals). Air Filter Maintenance: Regular inspection and cleaning, especially in dusty conditions. Spark Plug Replacement: Recommended at specified mileage or hours, dependent on plug type. Fluid Specifications Engine Oil Type: API SG, SH, SJ or higher, SAE 20W-50 or 10W-40 (check manual for exact viscosity based on temperature). Engine Oil Capacity: Approximately 2.5-3.0 quarts (check dipstick). Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors. Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid. Cv Gearcase Oil Type: Arctic Cat specific gear oil or SAE 80W-90 GL-4. Known Issues Common Wear Items: CV boots, wheel bearings, suspension bushings, brake pads. Cv Belt Wear: CV belts can wear and stretch over time, affecting performance; regular inspection is recommended. Carburetor Tuning: Carburetors may require periodic cleaning and adjustment for optimal performance. 📚 Vehicle History Brand Heritage Manufacturer History: Arctic Cat (now Textron Off Road) has a long history in snowmobiles and ATVs, known for performance-oriented machines. Model Evolution V Twin Engine Introduction: The V-twin engine platform was...