Arctic Cat 2004 650 V 2 4X4 FIS CAT GREEN SE NA A2004ISR4BNAA [Parts Manual]
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🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS SE Year: 2004 Chassis Code: A2004ISR4BNAA Trim Level: SE (Special Edition) Color Code: CAT GREEN Codes Product Code: A2004ISR4BNAA 👋 Introduction Market Position Category: All-Terrain Vehicle (ATV) Target Audience: Recreational riders, hunters, farmers, and utility users seeking a robust 4x4 ATV. Competitive Analysis Competitors: Polaris Sportsman, Yamaha Grizzly, Can-Am Outlander, Kawasaki Prairie. Key Features Engine Configuration: V-twin engine, known for its power and torque delivery. Drivetrain: 4x4 capability with Electronic Fuel Injection (EFI) for improved throttle response and starting. Suspension: Independent Front and Rear Suspension (IFS) for better handling and ride comfort over varied terrain. Special Edition: SE (Special Edition) trim typically includes cosmetic upgrades and possibly enhanced features over base models. 📋 Manual Details Coverage Areas Manual Type: Factory Parts Manual Language: English Format: PDF Download Availability: Instant Download Page Count Page Count Estimated: N/A (Digital PDF, typically hundreds of pages of content) 📖 Manual Coverage Systems Covered Engine Overhaul: Disassembly and assembly of engine components, including crankshaft, pistons, cylinder, cylinder head, camshaft, valves, cam chain, timing, magneto, water pump, oil filter/pump. Drivetrain Components: Covers primary drive, secondary drive, secondary transmission, drive train assembly, front drive gearcase. Suspension Steering: Front suspension, rear suspension, steering system, sway bar. Braking System: Front brake, rear brake, parking brake. Fuel And Air: Air intake system, throttle body, gas tank. Cooling System: Cooling system components, water pump. Electrical System: Battery and starter motor, magneto, wiring harness. Body And Chassis: Frame and related parts, canopy and taillight, cargo box and tailgate, dash, floor panel, hood and headlight, tilt frame. Clutch And Transmission: Clutch system, V-belt drive, secondary drive, secondary transmission, gear shifting mechanism, shifter. Exhaust System: Engine and exhaust system components. Wheels And Tires: Wheel and tire components. Procedures Included Disassembly Assembly: Detailed instructions for dismantling and reassembling virtually all major vehicle components. Parts Identification: Comprehensive parts lists with diagrams for identifying and ordering correct replacement parts. Troubleshooting: While primarily a parts manual, the detailed diagrams and component breakdown implicitly support troubleshooting by identifying specific parts. Maintenance Procedures: Provides the necessary part information for performing scheduled maintenance and repairs. Technical Depth Depth Level: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Illustrations: Features detailed illustrations and exploded views for clear part identification and assembly guidance. Part Numbering: Includes OEM part numbers for precise ordering and replacement. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Zoom Capability: Zoomable for detailed examination of illustrations and text. Print Quality Printability: Printable pages for physical reference. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) System Requirements Required Software: Adobe Reader, Foxit Reader, or any compatible PDF reader. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, liquid-cooled, 4-stroke Displacement: 635 cc (approximately) Bore X Stroke: Not explicitly stated in product description, but typical for this class of engine. Valve Train: SOHC (Single Overhead Camshaft), 4 valves per cylinder (typical for V-twin designs of this era). Performance Horsepower: Estimated 45-50 HP (based on general knowledge of Arctic Cat 650 engines of this era). Torque: Not explicitly stated, but V-twin configuration suggests strong low-end torque. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Cooling Cooling Method: Liquid-cooled with radiator and fan 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD / 4WD selectable, with Front Differential Lock (FIS - Full Information System, likely referring to the electronic engagement). Gear Reduction: High and Low range, Reverse. Features Clutch Type: CVT drive and driven clutches with V-belt. Final Drive: Shaft drive to front and rear differentials. 📐 Dimensions Exterior Length: Not specified, but typically around 80-85 inches for ATVs of this class. Width: Not specified, but typically around 45-48 inches. Height: Not specified, but typically around 45-50 inches. Cargo Cargo Rack Capacity Front: Not specified, but typical front rack capacity is around 50 lbs. Cargo Rack Capacity Rear: Not specified, but typical rear rack capacity is around 100 lbs. Weights Dry Weight: Not specified, but estimated around 550-600 lbs. Towing Capacity: Not specified, but typically around 1000-1200 lbs for ATVs of this size. Wheels Tires Front Tire Size: Not specified, but commonly 25x8-12 or similar. Rear Tire Size: Not specified, but commonly 25x10-12 or similar. Wheelbase: Not specified, but typically around 50 inches. 🛡️ Safety Features Ratings Crash Safety: N/A (ATVs typically do not undergo standardized crash testing like passenger vehicles). Active Features Braking System: Hydraulic disc brakes front and rear for strong stopping power. Parking Brake: Integrated into rear brake system. 4Wd Engagement: Electronic 4WD engagement with possible differential lock for enhanced traction. Passive Features Operator Safety: Handlebar controls, footwells with heel guards, and integrated grab bars for rider security. Lighting: Halogen headlights, taillight, and...
Electronic 4WD engagement and potentially a limited-slip front differential (FIS system). No advanced electronic stability control or traction control systems as found in modern vehicles.
Connectivity
Connectivity Features:
None beyond basic electrical system for lights and ignition.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Typically every 100 hours or 1 year (refer to full service manual for exact intervals).
Air Filter Cleaning:
Check and clean as needed, especially in dusty conditions (refer to full service manual).
Spark Plug Replacement:
Typically every 1000-2000 hours or 2 years.
Coolant Flush:
Every 2 years or 200 hours.
Clutch Belt Inspection:
Regular inspection for wear and damage, replacement as needed (dependent on usage).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic motorcycle/ATV oil (meeting API SG or higher specifications).
Engine Oil Capacity:
Approximately 2.8 US quarts (2.65 liters) with filter change.
Coolant Type:
Ethylene glycol based antifreeze (50/50 mix with distilled water).
Front Gearcase Oil:
SAE 80W-90 Hypoid Gear Oil (API GL-5).
Rear Differential Oil:
SAE 80W-90 Hypoid Gear Oil (API GL-5).
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Efi Problems:
EFI systems can sometimes develop issues with fuel pump, injectors, or sensors; proper diagnostics are key.
Cv Boots:
CV joint boots are prone to tearing from impacts or wear, leading to contamination and joint failure.
Suspension Wear:
Like any ATV, suspension bushings and ball joints can wear over time, affecting handling.
Belt Slippage:
Improper belt tension or wear can lead to slippage and reduced power transfer.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Arctic Cat (Textron Off Road) is an American manufacturer with a long history in snowmobiles and off-road vehicles.
Model Evolution
Development:
The 650 V-Twin was a significant model for Arctic Cat, featuring a powerful V-twin engine and advanced (for its time) EFI and 4WD systems. It was a strong contender in the premium utility ATV market.
Predecessors:
Arctic Cat had previous models, but the 650 V-twin marked a step up in engine size and technology.
Production
Production Years:
The 650 V-Twin was produced for several years, with variations and updates. The 2004 model is part of this generation.
🏆 Awards & Recognition
Recognitions
Atv Reviews 2004:
While specific awards for the 2004 model aren't readily available, the Arctic Cat 650 V-Twin was generally well-regarded by ATV publications for its power and capability in its class at the time of release.